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Assfalg Products

Clamping devices

Magnaslot
Magnaslot
Magnetic Chuck
Assfalg GmbH
Magnetic clamping plates
Magnaslot
The patented (EPM) ElectroPermanent Magnetic chuck with solid steel top and squarepole technology is the perfect clamping solution for milling. Each pole is surrounded by opposite poles (chess pattern). Hence magnetic power flows in X- and Y- axis. The current impulse for magnetizing and demagnetizing
is very energy efficient. By using fixed and mobile pole extensions the roughness of unmachined or bent workpieces can be compensated. Also a distortion will be prevented.

Application:

- Clamping of small and big workpieces for milling
- Clamping without vibration and without distortion
- Process accuracy with plane parallelism 0.02/1000 mm and better

Professional advantages:

- All-around 5–side machining and distortion free clamping is possible in one clamp by means of pole extensions
-> With given pole number the chuck can be covered with 3 x fixed and multiple mobile pole extensions for rough machining. If already machined side is clamped, then only fixed pole extensions may be advantageous
- Set-up time is reduced to a minimum, hence an increase of productivity
- Less vibrations for longer tool life and better process accuracy
- Patented solid top resists best to hot chips and coolance and cares also for heat dissipation

Options

- Controllers and pole extensions

Features

- Pole size 50 x 50 mm
- Adhesive force up to 350 daN per pole
- Magnetic field penetration up to 15mm
- A minimum of 2 alternate poles must be at least partially covered to get any power
- The more poles are covered the higher the magnetic clamping force

- Pole size 75 x 75 mm
- Adhesive force up to 790 daN per pole
- Magnetic field penetration up to 24 mm
- Less sensitive to air gaps
- A minimum of 2 alternate poles must be at least partially covered to get any power. The more poles are covered, the higher the magnetic clamping force
Product details Homepage Datasheet Product request
A90
A90
Magnet welding angle
Assfalg GmbH
Clamping and locating angles
A90
Your third indispensable hand for welding or assembly works on flat and round materials at an angle of 90°. Use additional MSQ to increase power. The MSQ can be put reverse for inside angle or slide up and down to adjust.

Features:

- Sturdy steel construction of the angle
- Powerful grip can increased by additional MSQ
- Usable as inside and outside angle
- Usable for round and square workpieces
- Sliding up and down to adjust
  • Magnetic welding angle A 90°
  • A 90 lateral
  • A 90 Application 1
  • A 90 Application 2
  • A 90 Application 3
Product details Homepage Datasheet Product request
Boomer
Boomer
Welding and assembly helper
Assfalg GmbH
Clamping and locating angles
Boomer
Your compact helper for welding or assembly works, for round and flat materials. The rotating MSQ offers unlimited angles for inside and outside workholding.

Features:

- Fast and easy angle adjustment by means of quick release
- Engraved scales for exact angle adjustment, 0 – 360°
- Magnets can be completely switched off by just turning the switch lever by 180°
- Sturdy steel construction of the angle
- Usable for round and square workpieces
- Retention force acts on all sides
  • Magnetic welding angle Boomer
  • Boomer lateral
  • Boomer Application 1
  • Boomer Application 2
  • Boomer Application 3
Product details Homepage Datasheet Product request
Button, Pot, U-Magnets
Button, Pot, U-Magnets
Magnets
Assfalg GmbH
Chucks, others
Button, Pot, U-Magnets
Applications

- Button magnets, through bore,
divided adhesive area, material
AlNiCo; max. admissible temperature 450°C
- Pot magnets Material: AlNiCo
with thread; max. admissible
temperature 450°C
- U-magnets: Material AlNiCo;
max. temperature 450°C
  • Pot Magnet
  • Button Magnet
  • U-Magnet
Product details Homepage Datasheet Product request
Clamping magnets
Clamping magnets
Chuck, others
Assfalg GmbH
Chucks, others
Clamping magnets
The clamping magnets SPM belong to useful accessories for clamping of small parts.


Applications

- Ideal for grinding and electric discharge machining, measuring and testing jobs
- Small magnetic workpieces from 0.5 mm can be clamped.


Features

- Magnetizable on all four longitudinal sides (SPM 2 L, SPM 2)
- Short payback period
- Universally applicable
- Absolutely water-proof
- Switchable on and off by pivoted lever
- All four sides are regrindable (SPM 2 L, SPM 2)
  • SPM Eco
  • SPM 2 L / SPM 2
Product details Homepage Datasheet Product request
Cylindrical gripper magnets
Cylindrical gripper magnets
Magnets
Assfalg GmbH
Chucks, others
Cylindrical gripper magnets
Cylindrical gripper magnets made from magnetic steel, with galvanized case.


Applications

- 001 AlNiCo: Material: AlNiCo fit
tolerance h6, max. admissible temperature 450° C
- 100 AlNiCo: Material: AlNiCo
without fit tolerance, max. admissible temperature 450° C
  • AlNiCo
Product details Homepage Datasheet Product request
Cylindrical gripper magnets
Cylindrical gripper magnets
Cylindrical gripper magnets
Assfalg GmbH
Chucks, others
Cylindrical gripper magnets
Cylindrical gripper magnets made of high-energy magnetic material


Applications

- 600 Co: Material Cobalt-Samarium;
fit tolerance h6; max.
admissible temperature 200°C;
brass case
- 100 Ne: Material Neodymium;
fit tolerance h6; max. admissible
temperature 80°C;
brass case
  • 600 Co
  • 600 Nd
Product details Homepage Datasheet Product request
Doublemag | Triplemag
Doublemag | Triplemag
Magnetic Clamping Elements
Assfalg GmbH
Magnetic clamping plates
Doublemag | Triplemag
52186, 51991, 57086
The Doublemag are small Magnaslots, but magnetized on top (to hold the workpiece) and on bottom (to hold itself on the machine table). They are very handisome and flexible in use. They can be combined in multiple number to a large magnetic table to clamp economically large workpieces.
The Triplemag are same as Doublemag, but have additional and separately switched magnets on bottom side, enabling a wanted position on the machine table or the wall before clamping the job.
These magnets are manufactured as double row (DM502 or TM508) or single row (TM505).

Application:

- Clamping big or bulky workpieces for milling
- Clamping for edge cutting or deburring
- For simple and fast fixing of workpieces
- Also usable with fixed and movable pole extensions for uneven surfaces

Professional advantages:

- Drastic reduction of set-up times
- 5-side machining with simple and fast positioning and clamping
- Less stress, less vibrations, less torsions for better machining
- Flexible combination of multiple magnets to machine large or bulky workpieces
- Better accuracy-plane-parallelism 0,01/1000mm is reachable
- The advantage of fixed and mobile pole extensions for balancing uneven, bent, large workpieces

Features:
- Pole size 50 × 50 mm
- Adhesive force ≥ 350 kg per pole
- Full clamping force will only be achieve if the supporting table is ferromagnetic and at least 15 mm thick
- Penetration depth of the magnetic field up to 12 mm
- Patented solid top resists best to hot chips and coolance and cares also for heat dissipation
Product details Homepage Datasheet Product request
EPFlux
EPFlux
Magnetic Chuck
Assfalg GmbH
Magnetic clamping plates
EPFlux
The EPFlux magnetic chuck is highly suitable for grinding applications of all size of jobs – also for high alloyed and hardened workpieces. There will be nearly no residual magnetism. EPM technology guarantees therefore best accuracy. There is no heating up of the job. Energy consumption is very low.

Features:

- Clamping force approx. 100 N/cm²
- Pole pitch 5 + 1,5 mm
- Incorporated cable 3 m
- For Controller EPM D50-100 with additional Flux-IC
Product details Homepage Datasheet Product request
EPMradial
EPMradial
Round Magnetic Chuck
Assfalg GmbH
Magnetic chucks
EPMradial
65047, 63541
These Electropermanent Magnetic Chucks are ideal for clamping distortionfree big discs, rings or bearings for windmills. Even hardened rings can be finished best. Centric holes or through holes can be drilled. All the advantages of fixed and mobile pole extensions of Magnaslot can be used, to reach best surface quality.

Application:

- Universal use for clamping ferromagnetic workpieces, particularly on lathes and rotary table grinding machines
- Ideal for bearing ring processing, also for hard processing

Professional advantages:

- Extremely short set-up times due to simple and fast clamping of workpieces
- 5-side machining with less stress, less torsions, less vibrations by means of fixed and mobile pole extensions
- No damages to the magnetic chuck by breakouts or through machining, if pole extensions are used
- Sensible magnet power adjustment for thin workpieces or for aligning

Features:

- Extremely high magnetic power with activation within seconds
- Through holes, poleshoes without or with T-slots, fixed and mobile pole extensions for ease of clamping and machining
- The shielded and protected cable from the controller can be connected to the chuck by bayonet or slipring. The chuck controller can be integrated in CNCmachine controller
Product details Homepage Datasheet Product request
Flat gripper magnets
Flat gripper magnets
Magnets
Assfalg GmbH
Chucks, others
Flat gripper magnets
Flat gripper magnet with galvanized case, with threaded bush.


Applications

- 500 Fe: Material Ferrit; max.
admissible temperature 200°C
- 500 Co: Material cobalt-samarium;
max. admissible temperature 200°C
- 500 Ne: Material Neodymium;
max. admissible temperature 80°C;
  • 500 Nd
  • 500 Co
  • 500 Fe
Product details Homepage Datasheet Product request
Flat gripper magnets
Flat gripper magnets
Magnets
Assfalg GmbH
Chucks, others
Flat gripper magnets
Flat gripper magnet with galvanized case, without threaded bush.


Applications

- 500 Fe: Material Ferrit; max.
admissible temperature 200°C
- 500 Co: Material cobalt-samarium;
max. admissible temperature 200°C
- 500 Ne: Material Neodymium;
max. admissible temperature 80°C;
  • 500 Nd
  • 500 Co
  • 500 Fe
Product details Homepage Datasheet Product request
Flat gripper magnets
Flat gripper magnets
Magnets
Assfalg GmbH
Chucks, others
Flat gripper magnets
Flat adhesive magnet made from magnetic steel, painted / galvanized case.


Applications

- DMAG: Material Ferrit; max.
admissible temperature 200°C,
with hook
- 20 Fe: Material Ferrit; max. admissible
temperature 200°C, with
stud bolt
  • DMAG
  • 200 Fe
Product details Homepage Datasheet Product request
Magnaslot-T
Magnaslot-T
Magnetic Chuck
Assfalg GmbH
Magnetic clamping plates
Magnaslot-T
The patented (EPM) ElectroPermanent Magnetic chuck with T-Slots in the solid steel top combine advantages of magnetic and mechanic clamping and positioning for milling. The additional T-slots need a higher Magnaslot and are manufactured only together with squarepoles 75.

Application:
- All-around 5–side machining in one clamp
- For clamping of small and big workpieces by milling processes and rough and fine precision machining
- Clamping of magnetic and nonmagnetic workpieces
- A combination of multiple EPM chucks enables large workpiece machining

Options:
- Controllers and pole extensions

Features:
- Pole size 75 x 75 mm
- T-slots for the mechanical clamping
- Adhesive force ≥ 790 kg per pole
- Magnetic field penetration up to 24mm
- Less sensitive to air gaps
- Distortion and stress free clamping of rough, uneven, and bent workpieces by means of flexible or fixed pole extensions
- Minimization of setup time
- Patented solid top resists best to hot chips and coolance and cares also for heat dissipation
Product details Homepage Datasheet Product request
Magnetic clamps
Magnetic clamps
Magnets
Assfalg GmbH
Chucks, others
Magnetic clamps
Applications

- OMAG:Material Ferrit, plastic-
coated
- GMAG:Material Ferrit, white
painted
  • OMAG
  • GMAG
  • GMAG
Product details Homepage Datasheet Product request
Magnetic prisms
Magnetic prisms
Chuck, others
Assfalg GmbH
Chucks, others
Magnetic prisms
The V-shape magnetic prisms are employed for grinding and electric discharge jobs as well as useful helpers in metrology rooms when round and complex work pieces are to be safety and precisely clamped.


features

- Four magnetic clamping surfaces (upper, lower and lateral surfaces)
- Switchable on and off
- Can be rapidly and easily placed.
- Also deliverable as match-ground in pairs


applications

- For holding of cylindrical and complex work pieces
- Ideal for grinding and electric discharge machining tasks.
  • E 934 Magnetic prism
Product details Homepage Datasheet Product request
MICROFINE
MICROFINE
Permanent magnetic chuck
Assfalg GmbH
Magnetic clamping plates
MICROFINE
The Microfine is an extremely economical Permanent Magnetic Chuck which can be manually switched.
It has a very flat magnetic field and is suitable for grinding and EDM.
It is used for our Microsine.

Application:
- Universal use, especially for grinding and EDM, but also for finish milling
- Especially for small and thin, but also for thick workpieces if surface is clean and even

Features:
- Design with low height, but high adhesive force
- The contact surface can be machined up to 2mm and drilled up to max. 8 mm depth
- Liquid-tight
- Can be switched ON/OFF mechanically
- Work pieces can be clamped stress-free and fast
- 5-side processing, as only one side is magnetically clamped
- Low magnetic penetration depth because of a flat magnetic field due to fine pole pitch – not very good for bridging air gaps
- Adhesive force: 80 N/cm2 with pole pitch 1.5 + 0.5 mm
Product details Homepage Datasheet Product request
MS
MS
Magnetic Welding Angle
Assfalg GmbH
Clamping and locating angles
MS
Your universal handyman for small welding and assembly works, for round and flat materials. All magnetic angles are switchable and suitable for flat and round material, except SW. MAV 120 and PA 200 are stepless angle adjustable.

Features:

- Easy positioning, adjusting and fixing of workpieces
- No disruption of the arc when welding
- MS, MAV 120 and PA 200 each thigh is switchable
- MAV 120 and PA 200 have an easy and exactly angle adjustment by a quick release and scale
Product details Homepage Datasheet Product request
MSQ Magsquare
MSQ Magsquare
Magnetic module Magsquare
Assfalg GmbH
Clamping and locating angles
MSQ Magsquare
61939, 60971, 60972, 60973
Versatile workholding and fixturing magnet. The magnetic grip is powerful on the 3 long sides. A simple 180° turn of the knob to switch ON / OFF. Pretapped holes on 4 sides for mounting. Great for supporting guides and walls. MSQ is assembled in angle A90 and Boomer.

Features:

- Magnets turns completely OFF and stays clean
- Usable for round and square workpieces
- Magnetic power is powerful on 3 sides, but acts on all sides
- Pretapped holes on 4 sides for quick mounting
- Great for making own fixtures
  • Magsquare lateral
  • Magsquare Application 1
  • Magsquare Application 2
  • Magsquare Application 3
Product details Homepage Datasheet Product request
Neostar
Neostar
Round Magnetic Chucks
Assfalg GmbH
Magnetic chucks
Neostar
The Neostar is a very strong round Permanent Magnetic Chuck with radial pole pitch. It is manually switched. It is designed for ferromagnetic discs, rings and cylindric workpieces with approx. 80 mm diameter and more. A through hole in the center can be drilled.

Application:
- Universal use, particularly for internal and external grinding of cylinders, turning and hard turning
- Excellently suitable for clamping rings

Features:
- Liquid-tight
- Can be switched ON/OFF mechanically
- The center is not magnetic and can be drilled through up to the dia. “C”
- Workpieces can be clamped stress-free and fast
- All-around processing as only one side is clamped magnetically
- High power and flat magnetic field (penetrates max. 10mm into workpiece)
- Adhesive force: up to 140 N/cm2
Product details Homepage Datasheet Product request
Permamax
Permamax
Permanent magnetic chuck
Assfalg GmbH
Magnetic clamping plates
Permamax
The Permamax is an extremely strong Permanent Magnetic Chuck - manually switched ON/OFF.
It can be used universally for small and large, thin and thick workpieces on machine tools - especially for milling.

Application:
- Universal use, especially for milling of small and big workpieces (>30 × 15 × 6 mm)
- For thin, ferromagnetic workpieces from 0.8 mm thickness, as well as for thick workpieces

Features:
- Liquid tight
- Surface can be machined down by 2mm and partially drilled up to 8mm
- Switched ON/OFF mechanically
- Workpieces can be clamped stress-free and fast
- 5-side processing, as only one side is magnetically clamped
- High power and flat magnetic field (max. 10mm penetration into workpiece)
- Adhesive force: up to 140 N/cm2 with pole pitch 12 + 3 mm (highest power is concentrated within 20 mm from edges)
Product details Homepage Datasheet Product request
Permamax
Permamax
Round Magnetic Chuck
Assfalg GmbH
Magnetic chucks
Permamax
The round Permamax is a very strong Permanent Magnetic Chuck with parallel pole pitch. It is manually switched. It is universally suitable for all kind of ferromagnetic workpieces.

Application:

- Universal use, also for small workpieces
- Best suitable for flat grinding, internal or external grinding or turning or hard turning

Features:

- High power and liquid-tight
- The surface can be machined down by 2mm and partially drilled up to 8 mm depth (5 mm at D ≤ 130 mm)
- Mechanically switchable
- Workpieces can be clamped stress-free and fast
- All-around processing as only one side is clamped magnetically
- Adhesive force: up to 140 N/cm2 with pole pitch 12 + 3 mm
Product details Homepage Datasheet Product request
Permanent clamping magnets
Permanent clamping magnets
Chuck, others
Assfalg GmbH
Chucks, others
Permanent clamping magnets
The permanent clamping magnets MSB are used for clamping of shaped parts and grinding of cemented carbide.


Applications

- For clamping of shaped parts
- For grinding of cemented carbide (type SmCo)


Features

- Permanently magnetic
- Not switchable
- Mechanically machineable
  • MSB SmCo
  • MSB
Product details Homepage Datasheet Product request
Pivot
Pivot
Magnetic Welding Angle
Assfalg GmbH
Clamping and locating angles
Pivot
Your universal handyman for small welding and assembly works,
for round and flat materials. Infinitely adjustable angles from 22° – 270°
and switchable.


Features

- Easy and precise angle adjustment by means of quick release and scale

- Each leg can be separately switched on and off by means of a rotary switch

- Easy positioning, adjusting and fixing of work pieces

- No disruption of the arc when welding

- Sturdy and maintenance-free

- Max. operation temperature 80°C
Product details Homepage Datasheet Product request
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