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BAUBLIES GROUP Products

Non-cutting surface treatment and thread production

BAYER DIAMANT GMBH
Dressing tools

Dressing plates (needle tiles)

Dressing plates and tiles from Bayer Diamant offer the user many advantages in dressing and profiling. The suitability for a large number of dressing operations and the cost-effectiveness in use ensure high efficiency and the high-quality diamonds guarantee long service lives and excellent results.
Whether MKD, CVD or natural needles, hard material or metal binding: We deliver individual solutions for high-precision profiles and optimum dressing conditions.

ADVANTAGES OF BAVARIAN DIAMONDS
> Needle tile consists of CVD, MKD or natural needles
> Dressing plate can be used for different grinding wheel specifications
> Minimal maintenance effort
> Dressing plates or tiles can be used up completely
> High dressing quality due to several cuts in direct succession during dressing
> Diamond needles can be set straight or at a 45° angle. The number and thickness of the needles can be adapted to customer requirements. The edge length of the needles is 0.3 mm to 1.4 mm.

AREAS OF USE
> Dressing of single-profile, straight grinding wheels and profile dressing for higher requirements
> Economical replacement for ground profile dressers

HOLDER FOR DRESSING PLATES
> Suitable holders are available for central, left- and right-sided as well as angled tiles.
> Holder also available for standard cone holders, e.g. MK0 and MK1

We manufacture custom-made dressing plates according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Diamond Tracer
Diamond Tracer
Dressing tool
Baublies AG (BAUBLIES GROUP)
Dressing tools
Diamond Tracer
> MCD- or PCD-fine grain (polycrystalline diamonds)
> Extremely low wear due to the high hardness of the diamond
> Extended stylus life as result of diamond tracers
> Available in different versions
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Hand dressing tools
Hand dressing tools
Dressing tool
Baublies AG (BAUBLIES GROUP)
Dressing tools
Hand dressing tools
> Easy to handle and robust dressers in various designs
> Application: for finishing of edges on SiC grinding wheels on grinding stands and machines without a dressing device
> Maintenance free
> Universally applicable
> High quality performance
> Economic due to long-term service life
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MCD/CVD-Engraving Diamonds and CVD-Diamond scribing needles
MCD/CVD-Engraving Diamonds and CVD-Diamond scribing needles
Dressing tool
Baublies AG (BAUBLIES GROUP)
Dressing tools
> Engraving diamonds of the highest precision
> Available in various radii and angles
> Can be used for almost all materials
> Available for standard holders
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Pressing diamonds and burnishing diamonds
Pressing diamonds and burnishing diamonds
Dressing tool
Baublies AG (BAUBLIES GROUP)
Dressing tools
> Various diamond inserts for burnishing tools possible
> Application: burnishing of metallic surfaces
> Materials above 60 HRC can be burnished
> Roughness depths below Rz 1.0?µm possible
> Diamond version with the radii 0.4?2.0?mm, others available on request
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Single point dressing tools
Single point dressing tools
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Single point dressing tools
THE ECONOMICAL SOLUTION FOR FLEXIBLE USE
For optimal results, we rely on diamonds of high quality. Our customers rely on our expertise in the selection and setting of diamonds. In this way, the shape accuracy and surface quality of the grinding wheel can be restored economically. Depending on customer requirements, we can supply disposable or regrindable reusable dressers.

ADVANTAGES:
- Top quality is our standard (structural strength, sharpness, flawlessness)
- Available as octahedron or dodecahedron depending on application
- Product variants with natural lace or ground lace
- Careful selection of the diamond by competent experts
- For one-way dressers 0.1 to 0.5 carat
- Octahedron from 0,33 to 2,5 carat, larger diamonds on request
- Regrinding and embracing as a service possible
- The diamond tip can be natural or polished. With reusable one-grain dressers, natural tips can be reground after wear.

AREAS OF USE
> Dressing of single-profile straight grinding wheels
> External cylindrical grinding in small series
> Internal cylindrical grinding (for special applications)

We manufacture custom-made single point dressing tools according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Dressing and profiling wheels
Dressing and profiling wheels
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Dressing and profiling wheels
ALL ROUND IN TOP FORM
Easy to handle, economical in use, dressing and profile wheels are primarily suitable for straight dressing, but can also be used for profiling with single-row design. We use diamond needles or selected suture stones, which are reliably held by sintered binding.If a diamond is worn out, the dressing wheel is simply turned on to the next tip ? thus economical dressing with uniform results can be achieved.

ADVANTAGES:
> High efficiency due to several diamonds that can be used one after the other
> Advantageous price-performance ratio: one gear can replace several conventional dressers
> Dressing and profiling wheels are available for commercial holders

We manufacture custom-made dressing and profiling wheels according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Multipoint and multigrain dressing tools
Multipoint and multigrain dressing tools
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
INEXPENSIVE, FAST AND ROBUST: MULTIGRAIN BRINGS ADDED VALUE

Multi-grain dressers are the economical solution when it comes to efficient removal at higher feed rates. The simultaneous engagement of several diamonds distributes the stress - this enables long service lives even under higher loads.
A further advantage is the insensitivity to impacts or shocks.
We manufacture multi-grain dressers and optimize dimensions on request,
Grain size and bond individually to the requirements of our customer.

ADVANTAGES OF BAVARIAN DIAMONDS
> Diamonds of selected quality are set by hand in several layers
> Economical universal solution thanks to small carat numbers of the individual diamonds
> Sinter bindings are adapted to applications

AREAS OF USE
> Single-profile dressing of straight and even grinding wheel surfaces
> Coarse dressing
> Fast dressing without scoring
> correction of unbalances

GRAIN SIZES
> We use grain sizes from D46 (0.05 mm) to D1181 (1.2 mm).
The designation D46 or D1181 stands for the mesh size in microns of the sorting grids used to determine the size of the diamonds.

We manufacture custom-made multipoint and multigrain dressing tools according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Profile dressing tools
Profile dressing tools
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Profile dressing tools
BEST PERFORMANCE FOR SPECIAL TASKS
Highly precise and ground with extreme care - this is how our profile dressers fulfil special tasks when dressing difficult and complex grinding profiles. We prefer to use triangle seam stones with optimal geometry to ensure maximum service life. Our customers benefit from a wide range of products, which includes not only standard sizes but also custom-made solutions.

ADVANTAGES:
> High-precision diamond cutting geometry and precise cutting shape
> Special structural grinding for optimized results
> Selection according to maximum flank angle and robustness
> High-quality diamonds are selected to suit individual requirements
> Execution of diamond cutting by competent and experienced experts
> use of monocrystalline natural or synthetic diamonds of consistent quality
> Regrinding service for maximum service life

AREAS OF USE
> Profiling is the centre of gravity, plane honing is also possible
> Copy dressing of high-precision profiles in grinding wheels
> Dressing of the following grinding wheel types: aluminium oxide, aluminium oxide, silicon carbide, sintered aluminium oxide

We manufacture custom-made profile dressing tools according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Triangular plates
Triangular plates
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Triangular plates
> PCD or CVD plate on carbide carrier
> Multiple use due to triangular shape
> Application: dressing of grinding wheels and internal grinding wheels
> High surface quality, thus increased dimensional accuracy of the workpieces
> Only suitable for corundum grinding wheels
> Common holders available
> Flexibility through interchangeable holders and diamond triangles
> Radii of the diamonds are flexibly exchangeable
> Layer thickness of 0.5 mm or 0.8 mm available
> Vibration-free due to conical holder
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