DMG MORI
Products
7058
Additive Manufacturing
Machines and systems for additive manufacturing
LASERTEC 65 DED
|
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
| Workspace |
|
| 600 kg | |
| Travel |
|
| 735 mm | |
| 650 mm | |
| 560 mm | |
| Machine characteristics |
|
| 2500 W | |
Uncompromising 5-axis buildup of additive parts by powder nozzle
High-performance additive manufacturing of metallic 3D-parts
AM Assistant for the best process reliability and comprehensive traceability
Siemens NX: Hybride CAD / CAM – Module for additive and subtractive programming
Using Multi-Materials and Gradient Materials for Improved Part Performance
High-performance additive manufacturing of metallic 3D-parts
- Laser head integrated in the headstock for higher building volume and more additive performance
- 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
- Dedicated additive solution for prototypes, small-series, repair and coating
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Hybride CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive machining, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
- Shorter time-to-market due to completete integrated PLM software integration
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
LASERTEC 65 DED hybrid
|
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
| Workspace |
|
| 600 kg | |
| Travel |
|
| 735 mm | |
| 650 mm | |
| 560 mm | |
| Machine characteristics |
|
| 3000 W | |
Hybrid Complete Machining: Additive Manufacturing and Milling in one Machine
Flexibility through combination of additive and milling machining process for 3D-parts in finished quality
AM Assistant for the best process reliability and comprehensive traceability
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
Using Multi-Materials and Gradient Materials for Improved Part Performance
Flexibility through combination of additive and milling machining process for 3D-parts in finished quality
- The laser head is handled by a fully automatic shuttle - without manual intervention
- 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
- Full 5-axis milling machine in rigid monoBLOCK-design with < 12 m² footprint
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive process, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
- Shorter time-to-market due to completete integrated PLM software integration
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
LASERTEC 125 DED hybrid
|
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
| Workspace |
|
| 2000 kg | |
| Travel |
|
| 1335 mm | |
| 1250 mm | |
| 900 mm | |
| Machine characteristics |
|
| 3000 W | |
Directed energy deposition combined with 5-axis milling, for building and repairing of high-value metal parts
Proven monoBLOCK design for the best machine performance
High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair
AM Assistant for the best process reliability and comprehensive traceability
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
Using Multi-Materials and Gradient Materials for Improved Part Performance
Proven monoBLOCK design for the best machine performance
- Fiber-guided diode laser with 3,000 W power and 600 µm fiber diameter
- Powerful motor spindles up to a maximum of 20,000 rpm
- NC swivel rotary table with swivel range A-axis: + 120 ° / -120, C-axis 360 ° endless, for up to 2,000 kg component weight
- Large door opening of 1,900 mm and unique access to the work area with minimal space requirements
- Comprehensive cooling measures, powerful cooling unit and multi-sensor compensation as standard
High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair
- The laser deposition head is handled by a fully automatic shuttle without manual intervention
- 5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
- Full 5-axis milling capability based on the monoBLOCK machine
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive process, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
- Change between additive and machining programming strategies all within one programming environment.
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
LASERTEC 3000 DED hybrid
|
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
| Workspace |
|
| 1150 kg | |
| Travel |
|
| 675 mm | |
| 600 mm | |
| 1562 mm | |
| Machine characteristics |
|
| 3000 W | |
Flexibility by the combination of additive and turning machining process for 3D-parts in finished quality
"AM Assistant" supports you during additive manufacturing (Option)
Completely new product design potential
- Large parts up to ø 670 × 932 mm (at B-axis 180°) or up to ø 400 × 1,321 mm (at B-axis 90°)
- 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
- Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)
"AM Assistant" supports you during additive manufacturing (Option)
- Monitors melt pool size and temperature and controls laser output by feedbacking the monitored values for a stable build
- Melt Pool Monitoring: Continuously monitors melt pool conditions
- Working distance monitoring: Measures and monitors the distance between nozzle and melt pool
- Automatic Powder Calibration: Automatically measures the powder flow rate
Completely new product design potential
- 5-axis controlled laser deposition welding in machining centers makes new products possible
- New part features possible due to alternating material deposition and machining strategies
- Improved part performance through new material combinations (e.g. Copper + Inconel)
- Parts with inner channels for innovative, improved cooling
LASERTEC 6600 DED hybrid
|
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
| Travel |
|
| 1040 mm | |
| 610 mm | |
| 3890 mm | |
| Machine characteristics |
|
| 2000 W | |
Laser Metal Deposition & 5-axis machine
Large Build Area
Hybrid of metal additive manufacturing technology and subtractive machining
Extensive maintenance functions
Large Build Area
- Up to 1,040 mm on the X-axis, -280 mm to +330 mm on the Y-axis, 3,890 mm on the Z-axis
- Largest workpiece size: Φ1,010 mm × 3,702 mm
- Suited for large workpieces including rocket engine parts for the aerospace industry, oil-well pipes for the energy industry and shafts for transport aircrafts
Hybrid of metal additive manufacturing technology and subtractive machining
- Efficient additive manufacturing and subtractive manufacturing on one machine with the linear axes (X-, Y-, and Z-axis), B-axis (turn-mill spindle), C-axis (Left spindle and Right spindle)
- Synchronized operation of Left spindle and Right spindle that transfers workpieces between the two spindles to achieve streamlined additive manufacturing processes
- Turn-Mill spindle equipped with the AM head and AM nozzle to carry out metal powder injection and laser irradiation simultaneously
- Laser output - 2,000 W(standard), <4,000/6,000/8,000 W(option)>
Extensive maintenance functions
- Movable and high-performance dust collection duct to prevent dust powder from scattering
- Zero Sludge Coolant Tank that effectively collects fine sludge inside the coolant tank as standard
- Laser sensor installed on the machine cover and window to detect laser before it penetrates the cover and stop it
LASERTEC 12 SLM
|
System for selective laser melting / sintering (SLS, SLM)
DMG MORI Global Marketing GmbH
Systems for selective laser melting / sintering (SLS, SLM)
| Travel |
|
| 125 mm | |
| 125 mm | |
| 200 mm | |
| Machine characteristics |
|
| 20 My | |
| 35 µm | |
| 200 W | |
Additive Manufacturing by selective laser melting (SLM)
Additive Manufacturing by selective laser melting (SLM) in powder bed
Additive Manufacturing with a 125 x 125 x 200 mm (X / Y / Z) building volume
rePLUG – The powder module for fast material change
Additive Manufacturing by selective laser melting (SLM) in powder bed
- Highly complex components with function integration
- Internal conformal cooling channels
- Weight optimisation due to lattice and honeycomb structures as well as topology-optimised components
- Simultaneous build-up of different designs
- Functional prototypes made of series materials
Additive Manufacturing with a 125 x 125 x 200 mm (X / Y / Z) building volume
- High precision building of 3D parts with a focus diameter of only 35 µm
- Application-specific fibre laser sources from 200 W as standard to 400 W optional
- Optimised shield gas volume flow for highest component quality with minimum Argon consumption
- Open system: Individual adjustment of all machine settings and process parameters as well as unrestricted selection of the material supplier
- End-to-end competence with integral process understanding from drawing to finished part: DMG MORI Process Chains for pre- and post-processing of additively built parts
rePLUG – The powder module for fast material change
- Automated powder handling: Integrated powder-recycling for maximum efficiency and highest work-safety due to closed material cycle
- One material per rePLUG – Any expansion of the material range due to modular changing system
- Contamination-free change between different materials in <2 hours
- High process autonomy due to powerful duo filter system (filter change without process interruption) as well as large powder reservoir (no manual refilling required in the process)
- Optional: rePLUG RESEARCH The additional powder module, especially developed for the material and process parameter development on the series system
LASERTEC 30 DUAL SLM
|
System for selective laser melting / sintering (SLS, SLM)
DMG MORI Global Marketing GmbH
Systems for selective laser melting / sintering (SLS, SLM)
| Travel |
|
| 300 mm | |
| 300 mm | |
| 350 mm | |
| Machine characteristics |
|
| 20 My | |
| 80 µm | |
| 600 W | |
Additive Manufacturing by selective laser melting (SLM)
Additive Manufacturing by selective laser melting (SLM) in powder bed
Additive Manufacturing with a 300 x 300 x 350 mm (X / Y / Z) building volume
rePLUG – The powder module for fast material change
Additive Manufacturing by selective laser melting (SLM) in powder bed
- Highly complex components with function integration
- Internal close-contoured cooling channels
- Weight optimisation due to lattice and honeycomb structures as well as topology-optimised components
- Simultaneous build-up of different designs
- Shorter product development times by quickly available prototypes made of series materials
Additive Manufacturing with a 300 x 300 x 350 mm (X / Y / Z) building volume
- 80% more productivity by new dual laser system - available as single-laser (600 W) or dual-laser (2x 600 W)
- High-precision optic module with a 80 µm focus diameter, full overlap of scan fields and active cooling
- Material independent filtration system with automatic passivation of metal dusts for maximum work safety
- Open system: Individual adjustment of all machine settings and process parameters as well as unrestricted selection of the material supplier
- End-to-end competence with integral process understanding from drawing to finished part: DMG MORI Process Chains for pre- and post-processing of additively built parts
rePLUG – The powder module for fast material change
- Automated powder handling: Integrated powder-recycling for maximum efficiency and highest work-safety due to closed material cycle
- One material per rePLUG – Any expansion of the material range due to modular changing system
- Contamination-free change between different materials in <2 hours
- High process autonomy due to the powerful duo-filter system (filter change without process interruption, only LASERTEC 12 SLM / LASERTEC 30 SLM 2nd Gen.)
- Optional: rePLUG RESEARCH The additional powder module, especially developed for the material and process parameter development on the series system
