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DMG MORI Products

Copying milling machines

ULTRASONIC 20 linear
ULTRASONIC 20 linear
Copying milling machine
DMG MORI Global Marketing GmbH
Copying milling machines
ULTRASONIC 20 linear
Workspace
200 mm
200 mm
100 kg
 
Travel
200 mm
220 mm
280 mm
 
Machine control
Siemens
 
ULTRASONIC technology integration - reduced process forces for higher productivity
  • Technology integration via HSK-E32 / HSK-E40 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
  • Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
  • Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
  • Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine
  • Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
  • HSC- with max. 60.000 1/min. As well as ULTRASONIC-machining with max. 42.000 1/min
  • Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries

Highest dynamic with >2g acceleration and absolute longterm stability
  • Linear drives in X / Y / Z with > 2 g acceleration
  • 50% stronger drives in the A-axis
  • Stable, FEM-optimised, vibration-damping mineral composite column

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)
  • Compact footprint with only 6 m²
  • Flexible integration of all available clamping systems
  • Customer specific expansion modules available on request
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ULTRASONIC 55 MicroDrill
ULTRASONIC 55 MicroDrill
Copying milling machine
DMG MORI Global Marketing GmbH
Copying milling machines
ULTRASONIC 55 MicroDrill
Workspace
500 mm
400 mm
600 kg
 
Travel
550 mm
550 mm
510 mm
 
Machine control
Siemens
 
Fully integrated ULTRASONIC micro drilling spindle with up to 35,000 rpm
  • Process-reliable production of micro holes from ø 0.1 mm (depending on the material and parameters)
  • High-precision drilling force control for process stability (< 1 N), drilling with constant force and permanent tool wear control
  • Automatic core ejector for drill cores
  • Ultra-low-flow internal coolant supply (up to 40 bar), flow monitoring with resolution < 1 ml - always suitable cooling

Compact, stiff, stable
  • Massive, thermally stable monolithic machine bed weighing 2,400 kg
  • High static and dynamic rigidity as well as perfect damping properties
  • Perfect machining performance thanks to high rigidity

Rigid table
  • Constant dynamics (constant moving mass of the X, Y and Z slides; rigid table & workpiece!)
  • Stable support for the work table

SIEMENS SINUMERIK ONE
  • Combines CNC, HMI, PLC, closed-loop control and communication tasks within a single PPU
  • 15” multi-touch control panel
Product details Homepage Product request