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DMG MORI Products

Systems for laser metal deposition welding

LASERTEC 65 DED
LASERTEC 65 DED
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
LASERTEC 65 DED
Workspace
600 kg
 
Travel
735 mm
650 mm
560 mm
 
Machine characteristics
2500 W
 
Uncompromising 5-axis buildup of additive parts by powder nozzle

High-performance additive manufacturing of metallic 3D-parts
  • Laser head integrated in the headstock for higher building volume and more additive performance
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
  • Dedicated additive solution for prototypes, small-series, repair and coating

AM Assistant for the best process reliability and comprehensive traceability

  • Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
  • Powder feed rate sensor as well as automatic powder calibration.
  • AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

Siemens NX: Hybride CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive machining, substractive machining, finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
  • Shorter time-to-market due to completete integrated PLM software integration

Using Multi-Materials and Gradient Materials for Improved Part Performance

  • Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
  • Improving cooling performance by using bronze material in the mould core
  • Better materials and improved reliability in the repair process for increased service life
  • Improved performance of exisitng tool designs by adding wear resistant coating
  • Material gradients between hard and soft, magnetic and non-magnetic, etc.
Product details Homepage Product request
LASERTEC 65 DED hybrid
LASERTEC 65 DED hybrid
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
LASERTEC 65 DED hybrid
Workspace
600 kg
 
Travel
735 mm
650 mm
560 mm
 
Machine characteristics
3000 W
 
Hybrid Complete Machining: Additive Manufacturing and Milling in one Machine

Flexibility through combination of additive and milling machining process for 3D-parts in finished quality
  • The laser head is handled by a fully automatic shuttle - without manual intervention
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Full 5-axis milling machine in rigid monoBLOCK-design with < 12 m² footprint

AM Assistant for the best process reliability and comprehensive traceability

  • Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
  • Powder feed rate sensor as well as automatic powder calibration.
  • AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming

  • One software package for the complete process chain (design, additive process, substractive machining, finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
  • Shorter time-to-market due to completete integrated PLM software integration

Using Multi-Materials and Gradient Materials for Improved Part Performance

  • Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
  • Improving cooling performance by using bronze material in the mould core
  • Better materials and improved reliability in the repair process for increased service life
  • Improved performance of exisitng tool designs by adding wear resistant coating
  • Material gradients between hard and soft, magnetic and non-magnetic, etc.
Product details Homepage Product request
LASERTEC 125 DED hybrid
LASERTEC 125 DED hybrid
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
LASERTEC 125 DED hybrid
Workspace
2000 kg
 
Travel
1335 mm
1250 mm
900 mm
 
Machine characteristics
3000 W
 
Directed energy deposition combined with 5-axis milling, for building and repairing of high-value metal parts

Proven monoBLOCK design for the best machine performance
  • Fiber-guided diode laser with 3,000 W power and 600 µm fiber diameter
  • Powerful motor spindles up to a maximum of 20,000 rpm
  • NC swivel rotary table with swivel range A-axis: + 120 ° / -120, C-axis 360 ° endless, for up to 2,000 kg component weight
  • Large door opening of 1,900 mm and unique access to the work area with minimal space requirements
  • Comprehensive cooling measures, powerful cooling unit and multi-sensor compensation as standard

High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair

  • The laser deposition head is handled by a fully automatic shuttle without manual intervention
  • 5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
  • Full 5-axis milling capability based on the monoBLOCK machine

AM Assistant for the best process reliability and comprehensive traceability
  • Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
  • Powder feed rate sensor as well as automatic powder calibration.
  • AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence

Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
  • One software package for the complete process chain (design, additive process, substractive machining, finishing)
  • Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
  • Change between additive and machining programming strategies all within one programming environment.

Using Multi-Materials and Gradient Materials for Improved Part Performance
  • Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
  • Improving cooling performance by using bronze material in the mould core
  • Better materials and improved reliability in the repair process for increased service life
  • Improved performance of exisitng tool designs by adding wear resistant coating
  • Material gradients between hard and soft, magnetic and non-magnetic, etc.
Product details Homepage Product request
LASERTEC 3000 DED hybrid
LASERTEC 3000 DED hybrid
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
LASERTEC 3000 DED hybrid
Workspace
1150 kg
 
Travel
675 mm
600 mm
1562 mm
 
Machine characteristics
3000 W
 
Flexibility by the combination of additive and turning machining process for 3D-parts in finished quality
  • Large parts up to ø 670 × 932 mm (at B-axis 180°) or up to ø 400 × 1,321 mm (at B-axis 90°)
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)

"AM Assistant" supports you during additive manufacturing (Option)

  • Monitors melt pool size and temperature and controls laser output by feedbacking the monitored values for a stable build
  • Melt Pool Monitoring: Continuously monitors melt pool conditions
  • Working distance monitoring: Measures and monitors the distance between nozzle and melt pool
  • Automatic Powder Calibration: Automatically measures the powder flow rate

Completely new product design potential

  • 5-axis controlled laser deposition welding in machining centers makes new products possible
  • New part features possible due to alternating material deposition and machining strategies
  • Improved part performance through new material combinations (e.g. Copper + Inconel)
  • Parts with inner channels for innovative, improved cooling
Product details Homepage Product request
LASERTEC 6600 DED hybrid
LASERTEC 6600 DED hybrid
System for laser metal deposition welding
DMG MORI Global Marketing GmbH
Systems for laser metal deposition welding
LASERTEC 6600 DED hybrid
Travel
1040 mm
610 mm
3890 mm
 
Machine characteristics
2000 W
 
Laser Metal Deposition & 5-axis machine

Large Build Area

  • Up to 1,040 mm on the X-axis, -280 mm to +330 mm on the Y-axis, 3,890 mm on the Z-axis
  • Largest workpiece size: Φ1,010 mm × 3,702 mm
  • Suited for large workpieces including rocket engine parts for the aerospace industry, oil-well pipes for the energy industry and shafts for transport aircrafts

Hybrid of metal additive manufacturing technology and subtractive machining

  • Efficient additive manufacturing and subtractive manufacturing on one machine with the linear axes (X-, Y-, and Z-axis), B-axis (turn-mill spindle), C-axis (Left spindle and Right spindle)
  • Synchronized operation of Left spindle and Right spindle that transfers workpieces between the two spindles to achieve streamlined additive manufacturing processes
  • Turn-Mill spindle equipped with the AM head and AM nozzle to carry out metal powder injection and laser irradiation simultaneously
  • Laser output - 2,000 W(standard), <4,000/6,000/8,000 W(option)>

Extensive maintenance functions

  • Movable and high-performance dust collection duct to prevent dust powder from scattering
  • Zero Sludge Coolant Tank that effectively collects fine sludge inside the coolant tank as standard
  • Laser sensor installed on the machine cover and window to detect laser before it penetrates the cover and stop it
Product details Homepage Product request