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durcrete Products
durcrete GmbH
Beds and parts of machines in polymer concrete

durfill light

Moving machine components such as portals should be lightweight so that guidance systems, actuators and energy consumption stay profitable and the machine remains dynamic.
The ultra-light durfill light increases the rigidity of lightweight constructions, dampens vibrations and reduces noise emissions without significantly influencing the vibrational modes.
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Mineral casting UHPC with milled steel rails
Mineral casting UHPC with milled steel rails
Solid machine bed
durcrete GmbH
Beds and parts of machines in polymer concrete
Vibration damping machine bed of cement-bound mineral casting UHPC with precision surfaces of milled and drilled steel rails.

Machine components are produced to customer specifications. The price depends on moulding costs, concrete compound, quantity and quality of the components, painting quality, as well as accuracy in precision machining.
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Mineral casting UHPC with polished surface
Mineral casting UHPC with polished surface
Solid machine bed
durcrete GmbH
Beds and parts of machines in polymer concrete
Vibrations damping machine bed of cement-bound mineral casting UHPC with thermal inertia, polished precision surfaces and embedded threaded sleeves.

Machine components are produced to customer specifications. The price depends on moulding costs, concrete compound, quantity and quality of the components, painting quality, as well as accuracy in precision machining.
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Machine beds for big tooling machines
Machine beds for big tooling machines
Solid machine bed
durcrete GmbH
Beds and parts of machines in polymer concrete
up to 100 tons possible
made of vibration damping UHPC with thermal inertia
incl. engineering and FEM calculations
incl. precision machining
incl. transports

Customized manufacturing of large components from one source.
Possibility of short delivery times depending on mould construction.
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Mineral casting UHPC with precision from the mould
UHPC-Präzision aus der Form
Solid machine bed
durcrete GmbH
Beds and parts of machines in polymer concrete
Cost-effective vibration damping machine bed of cement-bound mineral casting UHPC with precision surfaces up to 0,1 mm accuracy from the mould.

Machine components are produced to customer specifications. The price depends on moulding costs, concrete compound, quantity and quality of the components, painting quality, as well as accuracy in precision machining.
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durfill casting compound
durfill casting compound
Sandwich construction
durcrete GmbH
Beds and parts of machines in polymer concrete
durfill casting compound
The high-strength grouting mortar is especially developped for machine construction. Only water is added to the finished and self-compacting dry mixture on site.
durfill is a ready-mixed dry mortar which is delivered on pallets in paper bags or silo trucks. The filling can proceed at a specialist welding company as well as at a precision-machiner.
Do not hesitate to request the current price list including delivery costs.
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Shot-resistant panels of UHPC concrete
Shot-resistant panels of UHPC concrete
Façades
durcrete GmbH
Beds and parts of machines in polymer concrete
With a panel thickness of only 7 cm, shot-resistant in accordance with VPAM PM 2007 Directives, Class PM9, suitable for façades, in new buildings as well as in upgrading existing buildings.
durcrete ?shot? is a special concrete mix design for slender, non-combustible, projectile-resistant façades and wall claddings. The technology is based on steel-fibre-reinforced ultra-high-performance concrete (UHPC) with the binder Nanodur Compound 5941 Grey from Dyckerhoff GmbH.
Design is available as a ventilated curtain-wall façade in accordance with BS 8298, NF P65-202, DIN 18516-5 or similar standards and no specific permits are required. Storey-high panels can be fastened to supporting constructions with time-proven anchoring systems for natural stone (mortar anchors or rail systems). Panels made of durcrete ?shot? can also be executed as large-format, walled-up, external-wall cladding on base supporting surfaces, regardless of the need for any special justification. Both modes of construction are especially interesting for upgrading existing buildings. For newbuild applications, sandwich elements or storey-high and room-wide curtain façade panels can be employed. Due to specific components of the recipe which deviate from DIN EN 206/EC2, a consent may even be necessary in individual cases.
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Application consulting on Nanodur concrete
Anwendungsberatung UHPC/Na
Service
durcrete GmbH
Beds and parts of machines in polymer concrete
On behalf of Dyckerhoff GmbH, durcrete undertakes application consulting for concretes based on Nanodur Compound 5941.
durcrete supports you in developping applications and products, drafts modifications in recipe with its base materials and takes over factory planning as well as staff training for new production plants. Do not hesitate to request your individual offer.
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FEM calculations of solid UHPC components
FEM calculations of solid UHPC components
Service
durcrete GmbH
Beds and parts of machines in polymer concrete
Structural as well as dynamic analyses of UHPC components using the FEM-Program ANSYS.
Calculations are performed for customized designs. Geometries, supports, probable loads and load cases as well as desired results such as stresses, deformations, natural vibration patterns etc. are still required for an offer.
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References
Gestell für Handlingsroboter
Applications
durcrete GmbH
Beds and parts of machines in polymer concrete
References
Base frames for handling robots
Base frames and mounting supports for handling robots avoiding vibrations and thus reducing the cycle times. Units for storing tools and workpieces in the context of automation solutions.

Measuring instrument producers
Measuring instrument producers from Germany use machine components made by durcrete for basic stands and measuring portals.

Machine tool manufacturers
German milling and grinding machine manufacturers as well as machine tool producers from Switzerland, the Netherlands, the Czech Republic, Poland and China use components and technology by durcrete.
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