Re: PDJ INC 5 Prime Review
Hi Tannerc,
Thanks a lot for the detailed review on the product. We also ended up purchasing the same machine and are having a lot of trouble setting it up. We are quite new to using routers and request if you could help us with our questions. Truly appreciate your time and help. Thank you.
Best,
-Jai
Re: PDJ INC 5 Prime Review
Hey Jai, I would be happy to help you out as much as I can. Major changes that I have made are that I swapped out the original motion controller for a smoothstepper. I did this so that I could make the second Y-axis drive independently driven from the first, and it helps a lot to make sure the gantry is actually square. What issues are you having?
Re: PDJ INC 5 Prime Review
Thank you for your response. We are still trying to understand our machine and get it to run. My first question is that should the programming for 5 Axis be done from the Tip of the Tool or the Center of Rotation? Does Mach 3 support Tip of the tool programming? Also did you have to build a custom post for this machine to be used in 5 Axis? Basically we are trying to use this machine to trim plastic parts out and are not very sure about the setup process. Your input is truly appreciated. Thanks again.
Re: PDJ INC 5 Prime Review
it must be programmed from the center of rotation. Mach3 has no idea where the tool tip is. It is a "dumb controller" that just follow instruction. What CAM software are you using? Im using Fusion 360, and I have found that the post processor they provide for 5axismaker works well. You just need to make adjustments to make sure your units are the same and all the different dimensions for your machine are the same. You can find it here: https://cam.autodesk.com/posts/post.php?name=5axismaker
Re: PDJ INC 5 Prime Review
Thank you for the link. I use CAM Works to program the machining. Will this post still work for me? Also I would need a little help with my Mach 3 setting. I am not sure if they are setup correctly. I tried to setup a machine home but am not sure on how to do that. Per my understanding after touching of the 0,0,0 on the stock part my tool should go to Machine Home position to clear any contours and then move to the lead in. Is this right? Kindly bear with me as I am very new to machining. Thanks a lot.
Re: PDJ INC 5 Prime Review
I'm not very experienced with cnc either so my help is going to be rather limited. I have only used Fusion360 for cam, so I'm not really familiar with how post processors work with other software. As far as what the machine is going to do, it will do exactly what the code tells it to do. Nothing is automatic and if you want to do something you need to specifically code it in. For how my machine runs, I use limit switches to define where the head is, and I have locator pins to put my clamping fixtures in place. My home position is at the corner of these fixtures and never moves, so my machine knows where it is based off of the limit switches used to home the machine. When I start a program, I added in a line that raises the head above my fixture, then moves over to the lead in point and back down. Default coming off the post processor, it will just try to move in a straight line from where your machine starts to the lead in position, and it doesn't care if your part is in the way. You need to code to go around it.
Re: PDJ INC 5 Prime Review
Thank you for the information on setting the zero and position. Did you ever calibrate the rotations and x, y, z movement? Also we got a VFD Controller box with the machine which reads 6000rpm spindle speed. Do you know how to change the rpm on the controller?
Re: PDJ INC 5 Prime Review
tannerc: thank you for this review. I am in need of a 3 axis machine for thin carbon fiber trimming (UAVs), for wings and fuselage. The 42x50 with 36"Z seems to fit us perfectly. We really need that tall Z clearance to trim the fuselage. Anyway, we're trying to develop aircraft and not CNC machines. That said, we might just stick with a commercial turn key machine (Laguna or New Wave Shark) for wing trimming and, at least for now, continue to trim the fuselage using a hand dremel...
Re: PDJ INC 5 Prime Review
It's been a couple years now- is your assessment unchanged? Have you been able to rectify the the very poor accuracy of the machine?
Re: PDJ INC 5 Prime Review
Hi,
Everything you were told is correct about 8020 and everything else as well, these things are all verifiable of course. 8020 was extremely slow and I am so sorry this happen to you.They have however picked up the pace.
I am sorry for any trouble you had. It is true the version you have was less expensive but we have increased the quality and so we need to increase the price as well on the current version.
The 3 foot spindle mount has been redesigned and we have made a number of other improvements as well.
We are shipping the new version and we have no problems upgrading you and supporting you. We have a few of the new version out now making airplane parts and making holes in cases.
We are here to help so please do ask. Also we love doing demos!
PDJ Robo-Shop CNC Routers
Also, our new motion controller is the AXBB Ethernet device because it works much better than smooth stepper.
We assemble here and test, in order to get it on the truck it must be taken apart in 3 sections the other boxes are motors, control boxes, etc. These machines cannot ship whole, they do not fit in to the truck. Reassembly is VERY easy, it is now plug and play.
Here is a video of the 5 Prime and BC drive working and they work great. Also the code is available for download
https://youtu.be/vHuL8nXqzGs
Re: PDJ INC 5 Prime Review
More on 8020-
This is the company that makes the extrusion and does the custom machining for us. Because we have tight tolerances (0.002") and other specs on the parts we order we must go through a distributor that generates their internal drawings based on our design. And then the order is submitted to the custom marching department at 8020.
The distributor for 8020 is Teco pneumatic, We have worked with them for years and John is our go to guy.
When there is a delay with 8020 I call John at Teco to find out why. He is a nice guy and can tell you first hand that there have been times when 8020 has been slow and I call to ask why.
We do our best here to keep overhead low and orders high, I love being busy making parts and you will too!
Best regards
One more thing if I may-
The machine you got is not the machine we are shipping. There are many references to the new version on our site - these videos show all the switches, e-stop, tool setter, lap top tray, construction, etc. - the list of changes is very long. The new design is bolt through and completely different from version 2 shown in the video I posted above.
I really appreciate being allowed to clear this up.