Originally Posted by
Bob La Londe
Straight plunge? You need to ramp. I have a Taig too, and I do 3D aluminum work with it, but I am turning 27000 rpm, and using multiple nozzle flood oil lubricant/coolant.
(Not with the stock Taig spindle. LOL)
I struggled with dry cutting aluminum with my Taig and stock spindle. I could do a little better with some coated (ZRN or tialn), but if I got very aggressive at all it would still chip weld. I also got much better results with larger cutters. 1/4" and bigger coated seem to work pretty well within their speed feed range. An air blast will help, but its not as good as a flood coolant.
You also have to remember you have a skinny little V-belt and a limited horsepower motor. You can bog the motor. If you bog the motor the belt will just slip.
I'm currently running a 1 3/4 HP router as my spindle.
P.S. I may sell my Taig soon. I've got tens of thousands of hours on it, and I am ready for a real high speed spindle machine.