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  1. #1
    Join Date
    May 2017
    Posts
    17

    Router Switch

    Hello fellow CNC enthusiast. I was hoping you could help me with something. I have an XZero Raptor that uses the normal Hitachi router that I currently have plugged into an extension cord. I would really like to set it up so that it is plugged into a switch that is controlled by Mach 3 so that when it is done cutting, the switch kills power to the router. Is anyone familiar with this type of setup and if so where I can get the switch to be able to do this. Any info would be greatly appreciated. Thanks in advance. Stacey

  2. #2
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    would "power over ethernet " solve your problem ?

    when only 4 of the 8 wires in an ethernet cable is used for data

    using ready made adaptors
    the two unused pairs can be used to power the router from a remote power supply

    https://en.wikipedia.org/wiki/Power_over_Ethernet

    for example
    Click image for larger version. 

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ID:	363250

    Click image for larger version. 

Name:	power over ethernet adaptor schematic.jpg 
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ID:	363252

    John

    PS

    what controller do you have ?

    if you don't already have a mains socket under control of mach3
    you could possibly use some thing like this C55 board from cnc4pc
    ( provided you have 2 spare outputs on your breakout board )

    https://cnc4pc.com/c55-dual-25amp-relay-board.html

  3. #3
    Join Date
    Mar 2003
    Posts
    35538

    Re: Router Switch

    You need a relay to control the router, and have Mach3 activate the relay.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  4. #4
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    Ger21, do you know where I can get the relay?

  5. #5
    Join Date
    Jan 2005
    Posts
    15362

    Re: Router Switch

    Quote Originally Posted by Invest0rs View Post
    Hello fellow CNC enthusiast. I was hoping you could help me with something. I have an XZero Raptor that uses the normal Hitachi router that I currently have plugged into an extension cord. I would really like to set it up so that it is plugged into a switch that is controlled by Mach 3 so that when it is done cutting, the switch kills power to the router. Is anyone familiar with this type of setup and if so where I can get the switch to be able to do this. Any info would be greatly appreciated. Thanks in advance. Stacey
    You could use a Relay to turn the router on/off with Mach3
    Mactec54

  6. #6
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    Still looking for this mystery relay. Any ideas where to get one?

  7. #7
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    an example linked to in post 2

    Attachment 363312

    Attachment 363314

    an alternative could be

    Attachment 363316

    Attachment 363318

    details of your control will be required to give you a wiring diagram to connect a relay to your controller

    John

  8. #8
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    I have the Leadshine MX3660 for my control board/Stepper drive. Does this help?

  9. #9
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    Leadshine MX3660 thats the information we need

    looking at the manual Attachment 363322



    Attachment 363324

    I will look to see what relays can be used


    John

    PS
    update

    the MX3660 manual does not give any detail of the outputs but the MX4660 does

    Attachment 363326

    with the 1K resistor connecting the NPN transistors collector to the output terminal
    this limits the current the output can sink

    since it can not source current from a +5v supply it can not easily interface
    with the boards in post 7


    PPS

    adapting the 2N7000 relay driver in the thread here -

    http://www.cnczone.com/forums/genera...477-cnc-2.html

    Attachment 363328


    this is what I have in mind

    Attachment 363330

    when the MX3660 output is open

    the first FET is switched on by the 10K resistor connecting the gate to +12V

    the first FET grounds the 2nd FETS gate and switches it off (and the relay)

    (the 5V Zenner ensures the MX3660 input is not taken above +5V)

    when the MX3660 output grounds the first FET's gate

    the first FET will be switched off and as a result the 2nd FET and relay is switched on


    I guess we need a MX3660 / MX4660 user that has connected a relay to there controller
    to post a proven solution

  10. #10
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    update

    not knowing if you or some one you know can build this kit

    https://www.electronickits.com/dual-...lay-board-kit/

    Attachment 363332

    Click image for larger version. 

Name:	ck1619 circuit.jpg 
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Size:	47.9 KB 
ID:	363336
    I think you will need to increase the values of the resistors R1 & R4
    from 10K to 22K to ensure the MX3660 output can pull the LO inputs down to a valid LO level

    Attachment 363334

    this is the closest I have found that will work with the MX3660 / MX4660

    John

  11. #11
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    Let just assume for a moment that I have not got a clue about what you guys are talking about. I wired my Controller board up for my machine, but it had directions and I only had to connect wires where ever the instructions told me to. Is there a "plug and play" answer for my question. I am seeing pictures of other controller boards and hearing talk of changing resistors, hi/lo signals, etc..., and I haven't the foggiest idea what I need. I am really great with the CNC machine but a COMPLETE novice when it comes to stuff like this.

  12. #12
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    OK ,

    the K156 DIY assembly kit is no longer an option
    so a wiring diagram is no use


    may be a Solid State Relay could be the answer

    I have modifed this diagram in the manual

    Attachment 363348


    this shows the connections between the MX3660 and a solid state relay

    Attachment 363350

    its midnight now so I will add more in another post tomorrow


    John

  13. #13
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    OK, I am part of the way there as far as understanding. From what I am looking at, am I going to need another power supply??? I think I understand the DC relay, but where, how, and with what does the router plug into???

  14. #14
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    Hi

    sorry for the delay
    last night I did not expect to be at Norton Priory most of the day !
    https://en.wikipedia.org/wiki/Norton_Priory

    later than I expected this is the second part of the diagram in yesterdays post

    Attachment 363414

    yes , you will need some thing like a 24V @100mA (2.4 W ) power supply for the MX3660 control of the relays
    if 24V @1/2A or 24V @1A is less expensive than a 24V @100mA power its OK to use the larger power supply


    SSR-25DA should be easy to find
    its a 25A device that can pass a current of 25A when it fitted to a heatsink


    Attachment 363416

    John

  15. #15
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    Is there a chance that my current PS for my MX3660 would have a 24VDC output that could be used for the SSR?

  16. #16
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    I don't see any reason why not

    I had expected the MX3660 power supply your using to of been higher to enable you to obtain higher motor speeds

    using your existing 24V supply will defeat the MX3660 opt-isolators on the outputs
    but this will not matter since the SSR-25DA has its own opto-isolator input for a DC control voltage between 4 & 32V

    John

  17. #17
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch


  18. #18
    Join Date
    Mar 2007
    Posts
    2083

    Re: Router Switch

    yes ,
    that power supply will be OK

    John

    PS
    just followed the CNC4PC link and I see they sell the Solid State Relay as well

    https://cnc4pc.com/catalogsearch/result/?q=ssr

  19. #19
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    OK, so I need the power supply, 2 of the SSR's (the same type for both I am assuming will be OK), and the wiring between the components, is that correct. Will I also need to setup Mach3 in any way?

  20. #20
    Join Date
    May 2017
    Posts
    17

    Re: Router Switch

    Sorry, I didn't read the post prior to your last one. I am using a router that plugs into the wall so I am not using the power supply in any capacity in conjunction with my router. Provided I am able to find an output of 24vdc on the power supply, your saying that my existing PS should work?

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