That should be the operator; I just saw Bill last week and he was still working.
1-859-534-4750 USA
Type: Posts; User: gwood
That should be the operator; I just saw Bill last week and he was still working.
1-859-534-4750 USA
Dave, , I would shut down the machine and lock-out the electrical power. Then mark & disconnect the a,b,c (u,w,v) armature wires at the spindle drive.
1) Use a high quality DMM to Ohm the 3-leads...
File attached: 91203813B-STD-Coolant-Excerpts.bmp
If you need more help; Bill Oehler (Fives Hebron Tech Support) can sell you prints or give you part numbers for the Solid State Output Chip....
Please provide:
Machine Serial Number: 70xx-Y0x-xxxx
Model Type (USA machines): i.e. Exx, ERO, ERD, EKK etc... or Year of Manufacture from separate Plate below Serial Plate (for Europe and rest of...
Here are documents for the BSA-200 turret. Macouser in Charlotte, NC was the distributor and service for these in the past.
Hopefully you can figure something out and do not have to deal with them....
You'll need to take a photo of the Duplomatic plate riveted to the tailstock (Centerline) of the Turret.
It has the model number and serial number on it. I could be a Mechanical or Servo turret...
I'm Not seeing a RED fault light and do not know what is happening to the Z-Slide at the time the LEDs go off except for a loud clunk heard.
Is that the Z-Axis or the Electrical contactors in the...
SPGTech
Machine Model ERO-B with Linear Electric Tool Changer Slide (Must be phased properly to advance to the spindle with Z-Axis all the way up at Alignment point)
612632270003 Assy, Dual TX...
Kwirk,
Regarding the ANSI CAT 40 Toolholder versus the BT 40 Toolholder
Reference Only:
https://www.kemmler-shop.de/en/jis-b-6339-mas-403-bt-iso-7388-2/technical-information/...
Search the Cincinnati forum for VFS5 and BDS5 posts. There are several handshakes and pieces that need to work to power the bus contactor on with no faults.
Bill Oehler can work with you on the...
CAT 40 used a blue gripper with different dimensions than the BT-40; BT 40 is a BLACK gripper different dimensions than the CAT-40.
Tool Change height is different due to dimensional differences....
Riveted to the outside of electrical cabinet door.
Need a new spindle and tool fingers. CAT is better, you can orient a boring bar, or back-facing tool.
Did you get a photo of the serial plate yet?
The Kollmorgen Drives were design to run on WYE power and do NOT like an unbalanced leg as found in DELTA.
That's why they were sold with DELTA to WYE transformers.
Still though get us that...
SPGTech, Please provide :
Machine Serial Number: 70xxA0xyyyy ?
Model Type: ie: ERO, EKK ???
Control Diagrams: 9120xxxxYxx
The 400V really bothers me on your plate; let find out what you...
I've added to Maverick's excellent suggestions:
Arrow, Saber, Lancer with A2100 CNC & Kollmorgen BSD5 Spindle Drive -Shipping and Storage Ideas
The factory used separate shipping brackets for X &...
It your choice; but I would bet it is mechanical alignments, or leveling.
Kwirk,
Attached: 91204316-001A_EKK_Rel4x_Config.pdf (354.9 KB) Page # 2 & # 5 (Thermal Comp)
Your Spindle (61264424A 8k STD Torque) or 10K with Spindle Cooler
Attached:...
Kwirk, There are two thermocouples; one on the Side of the column near the toolchanger assy., the other inside the spindle carrier down on the inside where the Spindle assembly bolts in.
The Spindle...
Chivo,
Attached (34242290A02_F2-Setup_Phoenix.PDF) Bios Setting for WSCPU Assembly.
Please set these up with the Hard drive power unplugged.
Restart the BIOS and verify. Save and exit; power down...
Chivo, What is the 3-424-xxxxAyy part number of the WSCP Assembly; so that I can send you settings?
See PDF attached
Also Face Contour Diamond PGM (Text)
:010000G00G63G98G70X4.5-[M15]-[M40]Z10-[M16]-[M41]
N010(MSG,MILL DIAMOND, T07 .5"DIA. ENDMILL)
N020G92S4000.
N030M26T7
N040G0Z1.2-.7400...
Chivo, Document (DP-Profi-Master_A2100.pdf) attached.
Looks like everyone is talking properly to the DP Profibus Master A2100 Card; something to do with RTCPU, or WSCPU Bios Settings.
Did you test...
Chivo, I have written detail troubleshooting for the AL40-33 for Conventional CMHD I/o; but you have the profibus I/O instead.
Can you post a picture of the Alarm? I do know that bad BIOS can cause...
Look at these two other files; one off the internet.
What J1-5 slot is your Profibus card in? should be J4 next to RTCPU
People do not understand that the VFS5 user variables and program are stored on RAM (CMOS memory) that is in a Dallas Real-Time Clock Chip with an INTERNAL battery embedded inside the Chip package....
See Attached file
Are the drives BDS4, Vector-Star, or Siemens? What release Software shows in the Service page.
The details make a large difference.
SN 7051-A0x-yyyy ?
Model type Exx; or year of manufacture below...
The tests I provide instructions for on the end of the ball-screw take less than 15 minutes;
spend your time looking for bad thrust bearings; or ball-screws that have lost their preloads.
normally I prefer .012mm / 300mm (.0005" / 12" inches). If it is out more in X, than Y this would cause what you see.
Also with scales you cannot check backlash since the scale is trying to hold the...