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Currently I have 30+ tools I use for production jobs in one of our Fadals. The carousel only holds 21, so my work around for this is to have multiples as far as tool numbers go, then I use a height...

They are all stable.

Stability of your rig and its capability are the real questions.

Software gets more advanced every year and requires more from your computer. My issues with software...

Are you talking of homing the machine? the machine needs to hit the limits, then back off until they deactivate, then from there the control will know the machine is at limit and bases its travel off...