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Makes me wonder, what would be cnczones top10 DIY projects

I might have some fusion360 files, I'll check that later today.
Funny, but I cant find a way to send private message, could someone help me out on this? :D

Exactly! And when you replace those base extrusions with 80x40 hollow section steel tubes, why would you go with multiple peace gantry beam bolted to vertical legs which, in my opinion, are the...

In EU you can buy alu profiles from motedis.com. They will cut all the pieces to required length.
Set for small fixed gantry router will cost you something around 200 - 250 eur.

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This might help, a typical DIY setup

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I would strongly recomend not to use SBR round rails if you want to do some real work on your router. My experience is that if you are using SBR rails, you could as well build your router out of MDF,...