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Type: Posts; User: olfoundryman

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  1. Replies
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    Re: DM 4400 tooling

    Timothy, Thank you for your reply and very nice to hear from you again – I hope your Canadian winter is not to cold - our summer is a bit strange lots of cold (20 deg C ) wet days a few in the high...
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    930

    DM 4400 tooling

    I have a dyna 4400 still happily working under SKIP control. My tool holding is via ER collets. Largest size I have is ER 32 (20 mm capacity). I have a lot of 1 inch shank HSS cutters and even a tool...
  3. Replies
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    Re: Casting Defects - Core Blows

    Adam,
    Sorry for the delay in getting back to you but I have had an internet connection failure plus, and despite my advanced years, I still try and earn some sort of living and I have...
  4. Replies
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    Re: fretting on 30 taper tooling

    Whilst sitting in front of the TV I realised that the only possible arrangement of 80 washers is indeed the 20 groups of 4 (()) etc. The length of the washer stack varies considerably if another...
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    Re: Casting Defects - Core Blows

    Adamflyer,
    A few comments re your last reply:
    Firstly you three pictures did not come up which has limited my ability to comment fully.
    #30 sand impresses me as being rather...
  6. Replies
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    7,061

    Re: Casting Defects - Core Blows

    Adamflyer,
    First let me say that I admire your courage in attempting a cylinder head casting and your tenacity in sticking at it. The automotive industry has been casting such...
  7. Replies
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    11,037

    Re: fretting on 30 taper tooling

    Well I finally bit the bullet and pulled the Bellville washers from my spindle. It’s clear that there are at least two different designs of the spindle in this area. XWalt’s #20 has a left hand...
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    Re: What kind of oil fitting is this?

    Timothy,
    Greetings again from the great southern land.
    Re those rotten die cast "T" fittings, Yep, I replaced all mine - a couple broke and the rest were cracked. You sound...
  9. Replies
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    11,037

    Re: fretting on 30 taper tooling

    Walt,
    Am exhausted from making castings all day so will reply in more detail tomorrow (or maybe the next day as I have to cast tomorrow too) but for now try
    Disc...
  10. Replies
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    11,037

    Re: fretting on 30 taper tooling

    Walt,
    I managed to get at my Dyna and remove the pressing bar mechanism, the attached pics show what the top of my spindle looks like. Item 20 and the O ring that sits in the top of it are...
  11. Replies
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    11,037

    Re: fretting on 30 taper tooling

    Walt,
    Thank you for your excellent work. Is item 20 shown as the third from the left in your pic a single thing rather than made from two or three bits (aside from the O rings of course)?
    ...
  12. geahr, Re pull stud, first be aware...

    geahr,
    Re pull stud, first be aware that many drawings out there show the angle under the knob as 60 degrees it is actually 45 degrees
    d1 = 0.47 (inch)
    d2 = ...
  13. Replies
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    11,037

    Timothy, Its still hanging! Any chance that...

    Timothy,
    Its still hanging!
    Any chance that you could be persuaded to dig out those photos to show us what you did and how it went. Please, I would love to know!

    Regards,
    ...
  14. Replies
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    11,037

    Timothy, Hi again from a cold wet...

    Timothy,
    Hi again from a cold wet Melbourne Australia – loving the cool in my little foundry, but you can have the “wet”!
    I too share Marty’s enthusiasm for finding out...
  15. Replies
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    Anodising

    Bada,
    On second thoughts you could ask about the Aluminium-Magnesium, alloys 214 and 220. These may anodise better. But they are difficult to handle in the foundry and you may not find...
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    Anodising

    Bada,
    Years ago I worked for a brake parts manufacturer. They semi hard anodised their master and slave brake cylinders. These were gravity die cast from either 356 or 319 alloys both of...
  17. Dyna Oil Fittings

    CNC Bill,
    The fittings that I found were exact matches for the originals. The two photos attached show Firstly - a new three way fitting installed near the oil reservoir and as you can see...
  18. DM 4400 Oiler tube problems

    Mmedina,
    My apologies for taking so long to come back to you but I had trouble finding the necessary photos. As you can see from the photo of the yellow oiler tube I had exactly the same...
  19. Cast lathe bed

    mwood3,
    To be honest cast Al for a lathe bed is a dreadful choice (sorry but there is no other way to put it). Apart from softness the main problem with Al is that it has absolutley no...
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    SD3060

    Sagada,
    The other person that I looked at that transistor for was "Gelos" he is in Poland and he was on the Yahoo Dyna forum. From What he says he used part number BU 932 R as a...
  21. Replies
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    3,276

    sd3060

    Sagada,
    Re the 6 diodes in threephase rectifier - yes I had exactly the same problem and I too replaced all 6. I had to make one new Aluminium plate as like yours it was badly burnt and...
  22. Replies
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    3,276

    sd 3060

    Sagada,
    I have a manual for the sd 3060, If you require It I can scan and send but it might take a few days to get it done. Note that it does not list and of the components. Will try...
  23. Replies
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    Fretting

    Caprirs,
    Thank you for posting the Pics and DXFs.:cool: Somehow I think that in the not too distant future I will be going down the replace the washer road and no doubt these pics and...
  24. Replies
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    11,037

    Fretting

    Timothy, Capris, Send me some of that 4 deg C please it was about 34 Deg c here today and as my main thing is foundry it's a bit hot - Love those 14 deg c days best.
    My dyna manual has a crude cut...
  25. Replies
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    11,037

    Fretting

    Timothy,
    Hullo again, How is the weather in Canada? Loverly sunny 23 deg C day here in Melbourne!
    Yes I have had a bit of a problem with fretting too. It seems to occur more towards...
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    Manuals Etc,

    Tim,
    Please, please convert all that info into PDF's. It would be a great help. Make sure that you include all those penciled in notes as they look to be info/corrections hard won by...
  27. RE parting out DM4400

    Lyn,
    Do you still have any of the "no longer required parts" from your DM
    4400?
    I am interested in the APU board and possibly the removable controller.

    Martin West,
    ...
  28. Replies
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    568

    Andy, I agree with dancer - SEI...

    Andy,
    I agree with dancer - SEI Carbide is the lot to try - quality good, prices reasonable, huge range. I deal with
    Glen Macdonald 0407 069...
  29. Manuals

    I got a copy of the DM4000 / DM4400 Operating and Programming Manual
    with my machine. However it was a very poor photo copy. It was so hard to read that one had to put all ones effort into simply...
  30. Update

    Hi to all,
    This is a post for those of you curious about whether I managed to get my DM4400 to respond reliably, thus it is a continuation from post #127.
    The short answer is that No I haven’t -...
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