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Hello..

This is my diagram of TV400 and cabinet... And the last one on my scheme is SPINDLE DRIVE (u can recognize it because of spindle FAN)D1 D2 D3 are X Y Z and D4 is for ATC (automatic tool...

Dear Sir,
Could u post me or PM Macro program for ATC and APC (9001,9002 and 9003)
Many thanks in advance and best regards..

Hey cozzy,
The checksum of parameter are wrong, probably the battery on cpu is dead (i think it was 3,6V rechargeable) before u get cpu board out of the rack check that u have parameters on paper....

What comm settings u use? Do u have the right cable for communication?

If encoders are damaged that it cannot be repaired u must replace them with encoder that have identical signals and ppr count to satisfy the AC drive for that motor. And they have to be put in same...

Does your machine have 4th axis output on A16B-2200-0360/03B card... Do u use the 4th axis? If u have that output and u dont use 4th axis output then u could set the X axis cables (M34/M35) to 4th...

Did u try to swap the motor servo drives ? U checked the motors, encoders and cables... Ony drives left.. If the error is in the same axis when u swap drives then it is the board (as u checked...

Did u try to lower the feedrate?? Try 1000 or 500 instead of 2000... Maybe the motor strenght isnt enough to move the mass of axis so quickly or maybe the gain (kV) of axis is too big or too small...

Did u try with G08 P1 ( lookahead on ) instead of G05.1 ??? P.s. G08 P0 is to turn lookahead off

Hello
Shaking is produced by exact position stop from one block (G1) point to next block (G1) point. And movments and stops bethween points are small so u got shaking movments. We solved this on...

Hey :)
In Europe u could also check Heidehaine controller i think i could say that it is best european control for milling/milling centers... 828D is pretty nice *newer* control so they could be...

Look at my post at last picture (CN2) connector...

Encoders with TTL chips on them (as ur motor use) have 5VDC input to work
(see on wiki Logic level - Wikipedia, the free encyclopedia VCC...

Hello
Dont know for stepper drives...
But for other see bosch/rexroth (before it was indramat) ecodrive series (3.1) or ecodrive cs ( i think that basic model of ecodrive cs is enough for ur...

Hey :D

1. I know that u did that but check the cable again :eek: ... Beware of the male-female CN2 connector - -... As i found in the manual...

250544

250522

250538

Ok that is very good news..
First save the parameters that are now in the drive SERVO==>PC then Save As ***.prm....(u never know ) U can try the firmware update but i think u can try running the...

Hello again :D
About the communication....
Beware of the male female pin out
250296
So on my similar communication cable i have and use for communication with similar drives i dismantle him...

My bad u only need to connect MAIN L1 and L2 power only it is sufficient for drive operation...
So for my earlier post use only MAIN L1 and L2 power input via fuse and try to get the...

Hey...
As i see 45 & 46 are alarm output... and it should turn your relay (what u use for stoping the machine because the drive is in error... ) u have input alarm reset it is number 7 ... check...

Try Look Rs232 ... is drive giving any answer

Hey
Start button light means that the M function didnt complete and it is still in proces... (waiting for some inputs from machine to complete the function)

Do u have schematics?
Check are ...

Quick questions...
Did u do the right Com setup in your program?
Have u tried to shortwire 1-4-6 and 7-8 on PC side ??

249972

Just note.. The 4th and or the 5th axis must must be strongest and they need to be very precisely... Strength -- Measure the spindle force on your further part from center of piece it could get the...

As i see on manual u gave ( page 253), there should be only 3 wire connection with PC 2-3, 3-2 and 5-5 no other wires are needed (shield if longer cable and only on one side)
Try and connect...

First for the post u need to see in schematics what does turn on that contactor.....And then check that line from begining... Out of the blue i think some power supply module failure (no...

Are u trying to clamp/unclamp piece in Jog mode or in MDI with M function? Can u do the main spindle transmission change? (there should be spindle movement in that function to get gearing in...

Yes i would advise to look at lag when it does the toolchange ... In parameter 1030.2 is inputed what is IN POSITION WINDOW so whatc the lag and if it is greater than that number then machine stops...

Check chuck... (IN or OUT chucking )
Check chuck pressure and pressure sensor....
Check chuck inductive proximity switches (maybe one is not working or both are working or one is defective and...

By my viewing of ur problem is that it has to do something with the main power supply module of the spindle drive or spindle drive unit module , because Fanuc control and all drives (including the...

from what circuit is the circuit breaker? Is it from PSU??
If it is before the contactor then where does wires beyond the contactor goes?
What is coil voltage of contactor ?
turn machine off...

Hello i have solved similar problem on Bridgeport with TNC2500 machine but it was not problem in z-axis position but in tool changer mechanism... Underneath toolchanger there is a big nut that mounts...