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Type: Posts; User: lukahr

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    Re: Yet another epoxy granite mill

    Have you played with this tool changer ? Where did you order it ?
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    Re: Yet another epoxy granite mill

    Great solution! With a smaller reservoir, you would likely achieve even faster and smoother unlocking. Where did you acquire this pump, and how much did it cost?
    I have a similar issue with my...
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    Re: Yet another epoxy granite mill

    You are progressing good, nice build.
    About servo power you really don’t need to worry you have plenty of power to move 500kg of mass.

    I would say a little oversized but as always, it’s never...
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    Re: Yet another epoxy granite mill

    Looking really great for now !!
    Great looking ATC where did you buy it - how much ? (I'm thinking of buying one for myself and not build it myself ... )

    I really need to get myself together...
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    Re: Yet another epoxy granite mill

    Have you maybe received them by now ? I'm wondering what kind of quality they have as i need them for my machine :)
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    Re: Ram-type milling machine

    And today I also found course aggregate that I have been looking for quite some time.
    Found it in local store that I forgot to check .

    Exactly right type of material and right granulation ...
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    Re: Ram-type milling machine

    Yes anything with fancy laser alignment is out of question because of cost.

    My plan is:
    - mill all mounting surfaces for linear rails and ballscrews with side support datum's on large precision...
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    Re: Ram-type milling machine

    1. Yes my design is made like that, i can mill whole working table 1100x700mm.

    2. Yes that is correct but getting someone to mill me a table of that size to 0.01mm will be a challenge :) or it...
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    Re: Ram-type milling machine

    Thanks, i'm trying to make it look as professional as i can :)

    I have been thinking about my worktable design and i dont know if my solution is best.

    In design now I have casted (UHPC 100mm)...
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    Re: Ram-type milling machine

    There has been some progress in design.
    I have been working on tool changer for some time and also couple of days on metal sheet work
    Now the machine really getting its final shape.
    There is...
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    Re: Ram-type milling machine

    I started to work a little on my enclosure for the machine. To get overall idea how it will look like and where I need to prepare mounting points on casting.
    Electrical cabinets will be under tool...
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    Re: Ram-type milling machine

    Yes directly from HIWIN official representive in our country.
    RGR30R is rail for roller carriages...
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    Re: Ram-type milling machine

    Yes i have seen those, but they are BIG .... little too big for me :)
    Price for this rail is really good but i cant find suitable used bearing blocks anywhere for cheap and new ones are really...
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    Re: Ram-type milling machine

    Yes that is true, i want them to be pretty close in first place as it will be easier to work on later. Will shim them before epoxying.
    Also i will try to make as symmetrical left and right column as...
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    Re: Ram-type milling machine

    Thanks for this information, I can use simple masking tape or something similar to hold epoxy in
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    Re: Ram-type milling machine

    I have one update out of CAD world :)
    So Dyckerhoff NANODUR Compound 5941 (1 ton) has been today loaded onto truck and it is heading my way. So I expect to have it by the beginning of next week. ...
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    Re: Ram-type milling machine

    Actually the plan is to make electrical cabinet on side not on the back.
    On back side of the machine I don't have any space left machine will be tight against wall.

    462276
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    Re: Ram-type milling machine

    Exactly
    For bottom joint my idea is:
    Make paste like consistency epoxy glue that i can put on base with spatula and then lover heavy columns on it and any execs will be squeezed out on sides.
    For...
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    Re: Ram-type milling machine

    I have locally availible
    EPOX 210 casting epoxy

    Viscosity after 5 min at 25?Capprox. 600mPa.s
    Pot life at 20?C11 minutes
    Tensile strength 40 N/mm2
    Elasticity modul 2300 N/mm2
    Elongation at...
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    Re: Ram-type milling machine

    I will try to make it like this. 3 bigger for leveling and smaller for stability.

    Peteeng you have more experience with epoxy resins.
    Would be ok to take one of the available epoxy's that i have...
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    Re: Ram-type milling machine

    Also thinking about foot placement.
    I have these designs but cant decide which one to pick.
    The one with 3 feet is with bigger antivibration pads in 200mm diameter the others are with smaller...
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    Re: Ram-type milling machine

    Other idea that I have is:
    Cast base first with rebar sticking out where columns should be
    Let it dry for some time so I can demold it
    Then make mold directly on base and cast columns directly on...
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    Re: Ram-type milling machine

    That is exactly procedure that I'm thinking about but I don't know if I want to do that on top of the side column or bottom. But I guess it will be easier to make that on top and only align precisely...
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    Re: Ram-type milling machine

    Yes that is why I want to make one connection top or bottom permeant and one with option to disassemble in future if needed.
    But I have not really decided where to make it permanent and where with...
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    Re: Yet another epoxy granite mill

    These look nice but are even more expensive than what i found.
    I’m looking at these in size 130mm cca 65€ per foot
    ...
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    Re: Yet another epoxy granite mill

    What kind of leveling feet will you use ?
    Looking for them, for my machine :p
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    Re: Ram-type milling machine

    Yes shipping prices are trough the roof now days.
    I will try to get some quotes from local people running CNC machines or make my own mounts from fine milled 25mm palate and assemble them...
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    Re: Ram-type milling machine

    Thank you for remembering me, I have already ordered from this store multiple times but I forgot on them, will ask them too.

    In the meantime MAXTENSO has answered they have them, but prices are...
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    Re: Ram-type milling machine

    Yes i'm looking at SYK motor mounts and i have also put them in CAD model but cant find store to buy them. I have tried contact them directly but no success there.
    I have also send message to...
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    Re: Ram-type milling machine

    I simplified my base of the machine. Casting will now be much simpler.
    Coolant will be collected in enclosure from sheet metal probably stainless steel.

    I'm having some troubles with getting...
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