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IndustryArena Forum > CNC Electronics > Servo Motors / Drives > Danfoss s1000 DC Motor speed controller - help needed!
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  1. #1
    Join Date
    Jul 2008
    Posts
    139

    Danfoss s1000 DC Motor speed controller - help needed!

    I posted the following on a UK CNC forum, but what with the board being a Danfoss, I guess I'm likely to have more luck here...


    My mini lathe had a bright flash from the control box - now not workee! The board is a Danfoss s100 -often rebadged...varispeed seems to be a constant when rebadged)


    For an output stage, the circuit has S6060L SCRs & 3 D6020L Diodes.
    I'm ideally after the schematic for the Danfoss S1000 (I have the user manual but it doesn't go into schematic detail)

    Failing that, would anyone have a suitable similar circuit so I can establish how this implementation works? I'm told by someone well versed that this board is likely to be a "full-wave half controlled bridge (2 diodes, 2 SCR arranged as a bridge rectifier) the third diode is a snubber across the motor"



    http://img684.imageshack.us/img684/236/boardt.th.jpg

    http://img189.imageshack.us/img189/5...rneaths.th.jpg (those thee ICs are 2 x LM324 & 1 X LM339)

  2. #2
    Join Date
    Jul 2008
    Posts
    139
    I've scoured the web, but no luck - does anyone have a 'standard issue' DC speed controller schematic that may be similar (just to give me a 'vibe' of how they're likely using the LM339 comparator and LM324 opamp)

    Once again, this is a DC Speed controller using a couple of SCRs (I presume to get a variable rough & ready DC level for the motor from a mains AC input)

  3. #3
    Join Date
    Dec 2003
    Posts
    24220
    This is the same set up used in KB and Baldor small DC SCR drives, if you are 'lucky' it is just the bridge components that are blown.
    As you guessed, these are a bridge with 2 SCR's and 2 power diodes with one as a snubber.
    If it does not appear that anything else is blown, you could just change out the power devices.
    In one case, I fitted higher power devices on a separate heatsink.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Jul 2008
    Posts
    139
    Alas, I don't think it's the output silicon that has gone here....I whipped out the SCRs & they checked out fine. there are two low voltage regulators (a 78L08 & A 79L08), both blown (I think some swarf might have got into the control box, as there was a flash while I was using the lathe!)...they might have taken out the opamps/compartor, so I'm reluctant to just replace the regulators until I've had a look at a similar setup. You mention KB And Baldor - is that one company? (as in "KB & Baldor") or are they two different companies - if so, what is the KB short for?!

    Have you any of KB &/or Baldor's board model names/numbers that spring to mind to help me on a hunt for a schematic?

    Many thanks!

    Edit: Actually a Baldor DC3N motor drive on page 28 of their catalogue looks fairly similar to my Danfoss S1000...

    http://www.baldor.com/pdf/501_Catalog/Section19_DC.pdf

    that sorts the Baldor - but who are KB?!!!

  5. #5
    Join Date
    Dec 2003
    Posts
    24220
    I believe KB are the principal manuf. and the Baldor are re-labelled version,
    http://www.kbelectronics.com/
    Side by side they appear identical.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  6. #6
    Join Date
    Dec 2006
    Posts
    21
    If you are still having problems with your board, I have 2 Danfoss S1000 boards that I would be willing to part with. Send me a PM if you are interested and we can work out a price/shipping.
    http://www.myermountain.com/sites/de...s/danfoss2.jpg


    http://www.myermountain.com/sites/de...s/danfoss1.jpg

  7. #7
    Join Date
    May 2015
    Posts
    28

    Re: Danfoss s1000 DC Motor speed controller - help needed!

    I have 3 Danfoss Servo drives, and I am having trouble to find a way to connect these motors to my computer and run it in a 3 axis cnc. The motors have all the drives and encoders integrated, so I guess I will need to figure a way to talk to these drives via Can-bus and send the apropriate signals to it..

    Anyone can help me to find a solution?

    Click image for larger version. 

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  8. #8
    Join Date
    May 2015
    Posts
    28

    Re: Danfoss s1000 DC Motor speed controller - help needed!

    Quote Originally Posted by techrat View Post
    If you are still having problems with your board, I have 2 Danfoss S1000 boards that I would be willing to part with. Send me a PM if you are interested and we can work out a price/shipping.
    http://www.myermountain.com/sites/de...s/danfoss2.jpg


    http://www.myermountain.com/sites/de...s/danfoss1.jpg
    What are these boards for? I have 3 dc servo drive from Danfoss (krones). I am looking for a way to connect the motors in my pc and run it with a g code software. They are canopen and talk iec61131-3 PLC language. I am not sure they will be compatible to run on g code since they are for plc language, but I am not sure.
    Since they comunicate via can bUs I thought that maybe I could just plug a usb to can bus inverter in my pc and run through the can network the signals to comand the drives .. But I am not sure what kind of signals will be understood by the servo drives.

    Enviado de meu SM-G530H usando Tapatalk

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