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  1. #1
    Join Date
    Feb 2005
    Posts
    578

    Wooden Gears?

    Well, I got my first CNC going. Now to figure out something to route with it. First thing that came to mind was my second router, but the wifey thinks I should slow down and do something else with it first. So a wooden clock was discussed. It will also hone my Autocad skills which are non-existant[IMG]. Found some plans on the web, extracted a few dxf files and routed them. I had to manually set the Z axis in the gcode files as VisualMill saw it as only a 2D object. They were a real crowd pleaser. Also gives the XY table a good work out.

    Now I want to design my own and am a complete newbie with Autocad. How do you draw a gear? I found a little application called 3DGEARS.lsp that I loaded into Autocad and it lets me draw them but then I don’t know how to save them so VM will see them. I think I have a major mental problem with 2D or 3D. How do I draw a hole down the center? Should I save it in DXF or DWG and what is the difference? Do I do this with layers, or is it something else. Should I export it to IGS?

    Thanks in advance,
    Steve
    Attached Thumbnails Attached Thumbnails Gears.JPG  

  2. #2
    Join Date
    Mar 2003
    Posts
    35538
    Quote Originally Posted by spalm
    I had to manually set the Z axis in the gcode files as VisualMill saw it as only a 2D object.
    You set the depth in Visual Mill.

    Quote Originally Posted by spalm
    How do you draw a gear? I found a little application called 3DGEARS.lsp that I loaded into Autocad and it lets me draw them but then I don’t know how to save them so VM will see them. I think I have a major mental problem with 2D or 3D. How do I draw a hole down the center? Should I save it in DXF or DWG and what is the difference? Do I do this with layers, or is it something else. Should I export it to IGS?

    Thanks in advance,
    Steve
    Sounds like you need to take a drafting class. Just go to File>Save as, and save it as a .dwg file. For cutting a gear, you just want a 2D profile. The main difference you'll notice between .dwg and .dxf, is that a .dxf will be a bigger file. If the application your using can read .dwg, use that. If not, use .dxf
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Feb 2004
    Posts
    2337
    What is this "3DGEARS.lsp" application. Is it like a plugin?
    Is it a freebie? Where can we get it?
    I tried to google for it but found nothing.
    Being outside the square !!!

  4. #4
    Join Date
    Feb 2005
    Posts
    578
    I'm tring to post a sample but I'm lost in Autocad right now. Sorry, the name is 3DGEAR.Zip (not plural) which contains the lisp program. It can be found at http://www.cadtoolsonline.com/free.htm

    The drawing contains a gear with a center circle that I drew. It is 2D while the gear is 3D. Is there a extrude-cut command like I got used to in the Alibre demo?

    Thanks,
    Steve
    Attached Files Attached Files

  5. #5
    Join Date
    Jan 2004
    Posts
    3154
    For working with AutoCad and a router (that machines in 2.5D only) it is easiest (probably best as well) to do all your CAD in 2D and import the DWG into VisualMill, that way all your regions will be ready to go with no additional work. As Ger said about VisualMill you just set your depths in the Cut Levels tab when you are programming your 2.5D profile cutting. I suppose you could try to program in 3D but it is a waste of time for your application.
    www.integratedmechanical.ca

  6. #6
    Join Date
    Feb 2005
    Posts
    578

    Follow up

    Thanks guys.

    The finish level in VM was set to 0. Once I changed that my output is much better.

    I will stick with 2D.

    I just discovered polar arrays. I believe I'm on the road. (need to read more!!)

    And to think that I could not even spell CNC until 4 months ago.

    Steve

  7. #7
    Join Date
    Mar 2003
    Posts
    35538
    Quote Originally Posted by ynneb
    What is this "3DGEARS.lsp" application. Is it like a plugin?
    Is it a freebie? Where can we get it?
    I tried to google for it but found nothing.
    Benny, AutoCAD usesa programming language for automating tasks called LISP. AutoCAD's version is AutoLISP. It's kinda like creating macros, only in AutoCAD, macros are what they call VBA programs. Am I confusing you yet? IYou could say that they are a type of plug-in. There are thousands of free lisp programs on the internet that do all sorts of things. AutoLISP is a big reason AutoCAD is so powerful.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  8. #8
    Join Date
    Feb 2005
    Posts
    921
    Hey Spalm,
    The gears you cut look great. What kind of bit did you use and how did you hold them in place? Thanks-Robbie

  9. #9
    Join Date
    Feb 2005
    Posts
    578
    The gears were cut with a 1/8" flat bit. They are 4 and 6 inches. The 1/4" wood was held in place with double sticky tape. I did two passes of 1/8" each to get the depth. Make sure to use a sacrificial board underneath to complete the cut.

    Steve

  10. #10
    Join Date
    Jan 2007
    Posts
    13

    update on wooden gear cutting

    does anyone know of a freeware or shareware program to generate
    2D gear profiles that does not require autocad? its a bit out of my
    price range and i just want to mill gears.

    thanks

  11. #11
    Join Date
    Apr 2003
    Posts
    1873
    nine6,
    Alibre Design Express is a free program, quite powerful for being free and you will not outgrow even the free version anytime soon. .
    Unfortunately it will not directly draw gears. Now I am not saying that gears cannot get complicated but with a little research on your part in gear design and a small learning curve I would not think drawing simple gears would give you a gre at deal of trouble. I did it in High school (back when gears were just invented) and as I recall it was enjoyable.

    Alibre design:
    http://www.download.com/Alibre-Desig...-10619206.html

    Here is one link for starters on gear design:
    http://www.csparks.com/watchmaking/C...rs/index.jhtml

    Ken

  12. #12
    Join Date
    Jan 2007
    Posts
    13
    for anybody that is interested, i think i just answered my own question.

    http://www.ohyeahcad.com/download/

  13. #13
    Join Date
    Apr 2003
    Posts
    1873
    i just answered my own question

    That and if you talk to yourself can be a sign of a mental disorder

  14. #14
    Join Date
    Jan 2007
    Posts
    13
    i dont mind having a mental disorder, as long as its a useful one.

  15. #15
    Join Date
    Mar 2011
    Posts
    805

    Reusable Inventor component library

    Hi,

    I am new to cnc hobby.

    Can somebody point me to the site for Inventor (shareware/freeware) wood working and other modeling work reusable components? My hope is to spend most of my time integrating the components blocks instead of drawing on my own.

    I did look at features in the content library in Inventor (2013) and hoping to find similar kind of library with more advance features specifically geared towards woodworking and beginner modelers (I don't know what I will be modeling yet).

    PS: I posted similar question somewhere else but I guess this is the right forum for Inventor questions.


    Thanks

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