584,866 active members*
5,179 visitors online*
Register for free
Login
IndustryArena Forum > CNC Plasma, EDM / Waterjet Machines > EDM Discussion General Topics > Needs help !!! Sodick A320D with AWT - Control EX21
Results 1 to 20 of 20
  1. #1
    Join Date
    Dec 2009
    Posts
    18

    Needs help !!! Sodick A320D with AWT - Control EX21

    We recently purchased a preowned 1996 Sodick A320D with EX21 Control, M/c with single floppy drive ( Epson 486 SE PC ) m/c in excellent condition with very low EDHours , M/c installed properly , test cuts taken OK.
    Next week , while shuting down the m/c , operater made a mistake by switching "Source off" first , Next day on powering up the m/c , while booting m/c (SYSTEM LOADING stops at 11 ) displayed error " SYS2 Version up Install , insert floppy disk, press any key " , after that every time on booting, m/c displays same error and asks for system disc. I think this is abnormal.
    Pls. suggest.

    Atul M.
    [email protected]
    +91 9823220324

  2. #2
    Join Date
    Dec 2009
    Posts
    18
    I forgot to mention, on loading SYSTEM DISC 2.1 & 2.2 m/c starts ok,

    We have Version 3.00JPY SOFTWARE for EX21

    Atul M.
    [email protected]

  3. #3
    Join Date
    Dec 2009
    Posts
    18
    Hey , No one yet on the forum aware about this problem ? Needs urgent help

  4. #4
    Join Date
    Dec 2008
    Posts
    9

    a320d

    your batteries om cpu-386 / cpu-86 are down. please change them. 980 Rs. /battery. ER-6 type.

  5. #5
    Join Date
    Dec 2009
    Posts
    18
    Thanks for the reply, but my problem had been already sorted out.

    Atul

  6. #6
    Join Date
    Dec 2009
    Posts
    18
    On my A320d EX21 control, has a UPS fitted inside control cabinet , DENSEI make, But UPS doesn't functions. power to cotroller goes off , when power supply goes off.
    pls.Suggest ,
    Is it required to replace UPS , OR replace, batteries , is it required to buy UPS/batteries from Sodick ?

  7. #7
    Join Date
    Dec 2008
    Posts
    9

    ups batteries

    no need , buy from the market, 12V/5AH x 5 batteries.
    total 5 batteries u need to replace.

  8. #8
    Join Date
    Dec 2009
    Posts
    18

    Question

    REPLACED OLD BATTERIES WITH NEW ONES, 12V 4.5mA/h x 6 nos ,
    1st day OK , run m/c for 6-8 hrs , but when i switch off the m/c the UPS was still working on battery mode & power to control was ON , So I switched off the UPS by opening RHS door.
    2nd Day , after powering up the m/c , when I turned on ups, within few minutes UPS shows Overload, And gives ALARM , alarm doesn't go even when i switch off the Inverter switch , UPS is in Charging Mode , but alarm is ON
    Pls. Suggest.

  9. #9
    Join Date
    Mar 2007
    Posts
    76

    Exclamation Densei UPS MUE1051-FL

    We have replaced batteries in the above UPS. Upon power up, we get an alarm light w/buzzer - charger light - and battery indicators are lit. We have no manuals on the UPS.

    Does anyone know where to get an operators' manual?

    Has anyone experienced this and what does it mean?

    Regards.

  10. #10
    Join Date
    Sep 2007
    Posts
    3
    How much machines do you have SODICK A320D

  11. #11
    Join Date
    Mar 2013
    Posts
    59

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Quote Originally Posted by mescotc View Post
    Thanks for the reply, but my problem had been already sorted out.

    Atul
    Hi Atul

    I see that you had the same problem as I have now.

    when you turn on the machine and start charging stops at 52 and SYS3 mistake, looking in the forums the solution appears, I saw the comment MR_SODICK that said that the batteries of CPU 386 and CPU 86 are down, effectively battery CPU 86 this down and draining fluid, replace the battery clean and reinstalling the CPU 86 turn on the machine and the same error.

    cpu386 green LED on, yellow flashing off ,second yellow off.

    cpu 86 green led ON (sometimes on but very slight) ,yellow off , secon yellow off


    when turn on switch principal in machine then press source button , the UPS is off this OK ???

    I could say as I fix this bug .please

    thanks
    Attached Thumbnails Attached Thumbnails IMG_2724.jpg   IMG_2720.jpg  

  12. #12
    Join Date
    Mar 2016
    Posts
    8

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    please can you help me,
    i have a problem on my sodick A320D ex21,
    when it is loading it stops on (system loading 12/100) and show red message:
    (SYS2 version up install
    Insert the floppy disk in the USER side ,press the any kay.)
    can you help me pls?

    i need floppy disk 1 and 2 and 3
    Last edited by outziouar; 06-08-2019 at 09:02 PM.

  13. #13
    Join Date
    May 2017
    Posts
    3

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Hi guys, I have the same problem, in a MARK 25, the screen stops at SYSTEM LOADING 11, and then asks for "SYS2 VERSION UP INSTALL" and 3 install disks that i dont have, I already changed the two CR6 batteries included in the 386 CPU units, the UPS is ok.

    Does anyone resolved this problem yet or has the installation disks that can share with us?

  14. #14
    Join Date
    Jun 2018
    Posts
    5

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Hi, good day, I have a problem in an ap500 cutting machine, when the pc was started the system was loaded in 12, the staff turned off the machine and then the pc asked to insert system disk, I put the disk but I do not know what to do , Can somebody help me.

  15. #15
    Join Date
    May 2007
    Posts
    10

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Quote Originally Posted by mescotc View Post
    We recently purchased a preowned 1996 Sodick A320D with EX21 Control, M/c with single floppy drive ( Epson 486 SE PC ) m/c in excellent condition with very low EDHours , M/c installed properly , test cuts taken OK.
    Next week , while shuting down the m/c , operater made a mistake by switching "Source off" first , Next day on powering up the m/c , while booting m/c (SYSTEM LOADING stops at 11 ) displayed error " SYS2 Version up Install , insert floppy disk, press any key " , after that every time on booting, m/c displays same error and asks for system disc. I think this is abnormal.
    Pls. suggest.

    Atul M.
    [email protected]
    +91 9823220324
    Please let me know how did you solved this issue? We have same issue & my floppy drive is not reading the floppy & stops at SYSTEM LOADING 12

  16. #16
    Join Date
    Jul 2019
    Posts
    10

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    hi
    i have sodick A530D EX21 ,
    when i turn the machine ,it give me error E229 .how can I fix it ?
    thank you

  17. #17
    Join Date
    Feb 2022
    Posts
    2

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Do you know how to install the software into Mark 25?

  18. #18
    Join Date
    Jul 2023
    Posts
    1

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Good afternoon, i have this problem, and i dont find the solution, please help!
    1) We turn on the Sodick A320, everything is normal, we move the X and Y axes, everything works perfectly.
    2) We start the sparking program (go to CUTTING , C 777) and that is where the first error appears, as if the table were in contact with the wire. (photo Number 1). To clear up doubts, in case there was something touching the table and to make sure that there is no ST, we move the table in POSITION MOVE X=50. Next step, the table moves correctly, without detecting errors. But when we want to launch a program, it always puts the error in photo one.
    3) We measure the voltage of the table with the nozzle, to confirm that the sources are not burned, and it shows 4.5vcc
    4) Another error that usually appears is the one in photo number 2, it appears randomly, we move an axis and it appears. CPU STOP, or it also appears more often when we change the parameters in cutting, any condition that is set appears the error in photo no. 2 and if or if you have to restart the computer, it does not let you do anything.
    Thank you very much for listening to us, and please, if you know how I can solve these errors, even if it means changing fonts or boards, let me know, so I can solve it as soon as possible. If you need a video, I'll gladly record it for you.

    Here are the links of photo.

    https://postimg.cc/gallery/tJ3zFWh

    Thanks for your time

  19. #19
    Join Date
    Aug 2023
    Posts
    2

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Hello, I have the same problem with my machine with the spu stop alert, friend, did you solve it?
    I send you an affectionate greeting

  20. #20
    Join Date
    Aug 2023
    Posts
    2

    Re: Needs help !!! Sodick A320D with AWT - Control EX21

    Hello, I have the same problem with my machine with the spu stop alert, friend, did you solve it?
    I send you an affectionate greeting

Similar Threads

  1. sodick A320D EX21 control
    By cncmedcom in forum EDM Discussion General Topics
    Replies: 5
    Last Post: 02-06-2022, 09:22 AM
  2. Fine Sodick A320D with EX21 - Flushing pump is oscillating
    By Powerjunky in forum EDM Discussion General Topics
    Replies: 2
    Last Post: 12-26-2013, 02:23 PM
  3. UG NX4 PostProcessor for Sodick EX21 A320D
    By Chris 1st in forum UG NX
    Replies: 2
    Last Post: 01-06-2009, 01:22 PM
  4. RS232 connection of Sodick A320D AWT EX21
    By Mouldmaker in forum Uncategorised CAM Discussion
    Replies: 2
    Last Post: 10-20-2003, 12:36 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •