[mayhugh1]

I'm getting ready to get back into my shop to continue work on my V4 engine project since the Texas heat here is finally starting to die down some. I usually work on larger outdoor projects during the summer, but this past summer I designed and built a piece of kinetic art in a rear corner of our yard that you might find interesting. A Youtube video that I made of it running (during a rainstorm, in fact) is located here:

[nomedia="http://www.youtube.com/watch?v=a7tD3K_YKBc"]YouTube - Kinetic yard art.MP4[/nomedia]

The two spinners are 54" in diameter and the whole piece of art is fabricated from 303 stainless bar and .030" copper sheet that I have had laying around for some 20 years. Each spinner rotates on a pair of sealed ball bearings and the whole assembly rotates on a pair of radial/thrust ball bearings. I was able to achieve a balance such that 5 grams of weight on any arm will cause either spinner to rotate a quarter revolution to a stable position at the bottom of its rotation.
The interesting part from a machining perspective, though, might be the way I formed the compound copper cups at the ends of the arms. I used SolidWorks to design the positive half of the mold and then mirrored it with a .060" offset to create the negative half. Sprutcam created the toolpaths. The mold halves were machined from glued up blocks of red oak that I had laying around. Total machining time was about 1 hour per side as I was able to feed close to the limits of the machine. I had plastic garbage bags taped around the workpiece to keep the wood shavings from making a mess in the chip tray. And the cutter inadvertently caught one of these and made things exciting for a while. After annealing the copper blanks with an acetylene torch I used my homemade 20 ton press to press out the 16 cups. The cups are about 17" long by 6" wide by 1.5" deep. The mold was also used as a drilling jig for the fasteners that secure the cups to the SS arms. - Terry

[chuck_hobby]

Great work! Looks like an inspired project.

[Horsedorf]

THAT is nice. Very well done, there!

[twoartistic]

Great project. I couldn't tell from the video, does the drag on the cups keep them aligned with the wind?

I used the same design intent to make pressure molds for a longboard company. I then machined the mold halves out of oak blocks I had glued up. The molds where 4ft long x 1ft wide x 7 inches total thickness of the two halves. They use a 500 ton press I designed for them, to press between 3 to 8 longboard blanks at a time. Or used to anyway, I heard they fell victim to the economy.

[coherent]

I realize that this is a dated post, but great job on the wind art. I live near Sedona AZ, and one of the galleries sell similar pieces that range from hundreds to thousands of dollars each. I made an attempt to build one at one point and went the route of using a home made english wheel to form the copper cups I had cut using a CNC plasma machine. I got discouraged with the process and never finished it. Seeing your post brought it to mind again and since I have a CNC mill now, I think I'll give it another try with the mold & press technique. If you have any additional info or photo to share it would be appreciated. I have photos of a number of different designs.
Thanks again for your post