Dear Members,
I'm hoping some of you might have a few pointers for a serious-ish problem I've run up against on my 1998 EZ-trak DX2. (2 axis version).
History as follows. Turned on yesterday, homed axes no problem, then while in jog mode and scrolling the y-axis, the axis 'coasted' to a stop about midway through travel. Screen showed 'axis drive fault' or similar. The table was not under load, or hitting anything. After resetting the error it then shows 'axes off' or similar, repeatedly.
Turning the machine off and on (with the back cabinet open) I see the following when switching on:
BMDC card initially red (as main screen counts down BMDC) then goes to flashing green. Axis drive boards both showing red and green light continuosly. When I clear the 'axes off' error on the main screen the red LEDs on the drive boards blink off VERY briefly, before coming on again, and the error 'axes off' redisplayed.
If I am gently turning the axis handles while resetting the error, a small 'kick' is felt from the axis motor, before the handle goes back to a free turning state (same behaviour on both axes). This leads me to believe that the cabling to the axes is ok. The co-ordinate readout on the main screen also counts fine when the handles are turned by hand (even before homing) leading me to believe the encoders are working fine too.
THEN, when leaving the machine overnight, and then switching back on, the machine appears to boot up fine, and both axis drive cards show single green LED, great! However, when I press '+' to home the axes, the screen just shows 'alarm' hit key to clear. Axis drive boards then revert to their mostly red-on behaviour.
I have checked as many fuses as I can find (fuses on the axis boards and also fuses in the cabinet, all fine).
I have checked as best I can for loose cabling etc. If the axis boards are showing LEDs, does this mean they are receiving main drive power, or are the LEDs powered from the data connection to the BMDC board?
My questions would be:
- If my y-axis card is fried, why do both axes have the 'red-led' error. Does the machine lock out both axes if one axis fails? I will replace the card or transistors optos if necessary, and would be comfortable with this, but I don't want to start replacing things at random with blind hope.
- Is there any way I can test the axes individually electrically, or by swapping cards? Or is there any diagnostic or DOS mode where I can try to move or test the axes individually?
I'm willing to put the time and effort in to fix it. I really need to try and fix it within a week.
Any help very much appreciated.
Many thanks - Paul