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Thread: MDF Madness

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  1. #21
    Join Date
    Mar 2012
    Posts
    276
    Hey Carve, I have limit switches I am going to install before any power tool gets mounted to try and prevent any mishaps. I have actually thought multiple times, "Why the hell did I put those rails on top".

  2. #22
    Join Date
    Apr 2007
    Posts
    8082
    Quote Originally Posted by r00t4rd3d View Post
    Hey Carve, I have limit switches I am going to install before any power tool gets mounted to try and prevent any mishaps. I have actually thought multiple times, "Why the hell did I put those rails on top".
    I wasn't sure that you only need the space between the rails and planned it that way. I'm of the "more bigger is more better" persuasion.
    CarveOne
    http://www.carveonecncwoodcraft.com

  3. #23
    Join Date
    Mar 2012
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    276
    Quote Originally Posted by CarveOne View Post
    I'm of the "more bigger is more better" persuasion.
    Ha, my initial plan was for a 12x12 "desktop" router driven by an Arduino and a grblShield.

  4. #24
    Join Date
    Dec 2007
    Posts
    2134
    Other than maximising the working dimension, the real problem I think you'll face unless you have highly efficient dust extraction, is the gumming up of waste around the bearings on the table. The suggestion to fit a rebated MDF spoilboard is a good one and just about solves both problems. Looking forward to seeing this beasty running!

    cheers,
    Ian
    It's rumoured that everytime someone buys a TB6560 based board, an engineer cries!

  5. #25
    Join Date
    Mar 2012
    Posts
    276
    Its alive!
    Attached Thumbnails Attached Thumbnails DSC02244.jpg   DSC02245.jpg   DSC02246.jpg   DSC02247.jpg  

    DSC02248.jpg  

  6. #26
    Join Date
    Mar 2012
    Posts
    276
    DeWalt DWP611
    Attached Thumbnails Attached Thumbnails XxUJr.jpg  

  7. #27
    Join Date
    Apr 2009
    Posts
    5516
    Nice!

  8. #28
    Join Date
    Mar 2012
    Posts
    276
    Router mount made. I have to wait for a 1/4" to 1/8" collet reducer I ordered before I can cut any thing. I wasnt planning on buying a new router and the planned-on-using Craftsman rotary tool I have and ordered bits for is 1/8"
    Attached Thumbnails Attached Thumbnails DSC02254.JPG   DSC02256.JPG  

  9. #29
    Join Date
    Mar 2012
    Posts
    276
    Still waiting on adapter
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  10. #30
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    Mar 2012
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    276
    :banana:
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  11. #31
    Join Date
    Mar 2012
    Posts
    276
    So I noticed a 1/16th dip in my X Axis MDF table. Probably warped from only painting one side. "MDF Madness" it turns out was a bad choice for a title. There is only 2 pieces left, the sides of my Y Axis. The rest of the wood is laminated plywood and 2x4's.
    Attached Thumbnails Attached Thumbnails DSC02272.JPG  

  12. #32
    Join Date
    Mar 2012
    Posts
    276
    And all together. Tonight maybe the night......
    Attached Thumbnails Attached Thumbnails p4zcg.jpg  

  13. #33
    Join Date
    Mar 2012
    Posts
    276
    TADA! First cut.

    I need to scale the LinuxCNC logo to my bit size or get a smaller bit but it worked
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  14. #34
    Join Date
    Apr 2009
    Posts
    5516
    Quote Originally Posted by r00t4rd3d View Post
    TADA! First cut.

    I need to scale the LinuxCNC logo to my bit size or get a smaller bit but it worked
    Congratilations! And good luck with the machine!

  15. #35
    Join Date
    Mar 2012
    Posts
    276
    Learning the software part now. Also ordered some upgrades for my Y axis.
    Attached Thumbnails Attached Thumbnails DSC02295.JPG   Image1.jpg  

  16. #36
    Join Date
    Nov 2006
    Posts
    11
    Nice I use the same router on my MDF cnc machine, and it's great, plenty of power to mill aluminum. Also do you have any plans for the mount you made, I'm looking to make a new one.

    Thanks!

  17. #37
    Join Date
    Mar 2012
    Posts
    276
    Quote Originally Posted by Starfire View Post
    Also do you have any plans for the mount you made, I'm looking to make a new one.
    I didnt use any plans for my mount. I got my inspiration for it from the Probotix Dewalt mount which I still might buy.

    Probotix CNC Router Spindles and Mounts
    Attached Thumbnails Attached Thumbnails b1nCj.jpg  

  18. #38
    Join Date
    Nov 2006
    Posts
    11
    I have it and don't like it. The bracket is to shallow and seems to have some flex the top of the router hits the back plate when fully inserted.

  19. #39
    Join Date
    Mar 2012
    Posts
    276
    Quote Originally Posted by Starfire View Post
    I have it and don't like it. The bracket is to shallow and seems to have some flex the top of the router hits the back plate when fully inserted.

    Hmm, good to know. Have you seen this one?

    VELOX CNC Router Mount Porter Cable 892-690, Bosch, Dewalt - K2 CNC Specs | eBay

  20. #40
    Join Date
    Jan 2012
    Posts
    0
    Quote Originally Posted by r00t4rd3d View Post
    I've got that one, using it with a 892, works great.
    FYI, it's $5 cheaper direct from K2CNC.

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