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  1. #1
    Join Date
    Jun 2009
    Posts
    3

    4TH AXIS THREAD MILLING

    Greetings,

    Can anyone explain to me how to cut a thread using a Haas model S HA5C B
    rotary indexer. I have a project that I need to get up on a mach. asap and have not done this programming method. Is this the same as "Spiral Milling"?

    I am a bit confussed. Any help would be greatly appreciated.

    Thread info:

    1.938 part od
    2.313 oal
    .250 thread pitch (double lead thread), spaced .125 apart.
    tool form: .114 wide full radius.
    depth of thread: .066
    1st thread must start at X location of -.1005 and end at X location of
    X-2.1005,

    2nd thread must start at X location of -.2255 and end at X location of
    X-2.2255


    Thank you,
    chips4rylee

  2. #2
    Join Date
    Jul 2005
    Posts
    12177
    A drawing showing the complete part would be helpful, and an explanation for why you want to cut the thread using a fourth axis instead of simply using helical interpolation.

    I am not surprised you are feeling confused. I cannot figure out any way to cut a thread on the fourth axis using a regular threading tool without using a right angle head.
    An open mind is a virtue...so long as all the common sense has not leaked out.

  3. #3
    Join Date
    Jun 2009
    Posts
    3
    I'm sorry, I did not explain clearly. I am well aware that a "regular thread" tool is not capable of this. Based on the thread form, I was thinking to use a ball end mill rotating in the mini mill spindle, move to a specific location in x and y, drop down in z to thread depth. Then simultamiousely rotate the a," indexer" and move in the x axis to the end of thread," specific", location move z up and be done. The part will be held in the 4th axis indexer so that it rotates around the x axis. I would simply turn the thread on a lathe but the restricted start and end points won't allow that. A template showing the programming method would do, g code program. I can revise for specific thread call out.

    Thanks for your reply,

  4. #4
    Join Date
    Jul 2005
    Posts
    12177
    Okay, I misunderstood. You are not doing a standard thread you a cutting a semicircular helical groove using a ball nose mill???

    For a 0.250" lead you simply program the fourth axis to rotate 360 degrees while the X axis moves 0.250".

    Moving from -0.1005 to -2.1005 is an X travel of 2.000, this is 8 x 0.25 so the command starting at X-0.1005 is G01 X-2.1005 A2880. Same idea starting at X-0.2255 going to X-2.2255.
    An open mind is a virtue...so long as all the common sense has not leaked out.

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