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  1. #1
    Join Date
    Feb 2009
    Posts
    118

    cnc router build ( pics )

    My cnc router , finished about 3 months ago .

    Components :

    80_80 aluminum extrusions ,THK SHS25R rails on all axes , ISEL 2505
    ballscrews , 1" MIC-6 aluminum plates , 2.2Kw Protec motor ( max 24000rpm
    ER20 nose ) plus Delta VFD/drive , servo motors ( keling , aprox. 500W ,
    with CUI AMT encoders ) .

    Rapids at 8m/min , cuts aluminum easy , nice finish ( with some help
    from WD-40 ) . Maximum depth of cut using a 12mm carbide endmill : 3mm
    at 800mm/min feed , 8-10000rpm ( tested , but I think it can do better ) .

    Working anvelope : 950mm x 650mm x 150mm .





















    .................................................. ...............................................

  2. #2
    Join Date
    Dec 2010
    Posts
    0
    that is an awesome looking machine
    must be a shame to get it dirty by actually using it!

  3. #3
    Join Date
    Feb 2009
    Posts
    118
    Man , you have no idea how much time I spend cleaning the machine after each and
    every job ... But it has to work like a horse , I spent around 6000usd building it .
    The components were not so expensive , but keep in mind that I have to actualy
    import every bit of it from ebay sellers ( mostly U.S ) to Romania ...

    It looks O.K , it works fine ( about 0.025mm error at 1000mm ) . I can do better , but
    my free time is very little ... I work in shifts ( air traffic controller ) , I have a family to
    take care of ...my little girl just begun school ... my life is , lets say , complicated ...

  4. #4
    Join Date
    Feb 2009
    Posts
    118
    A short movie , testing machine at 6000mm/min . Low quality , sorry ...


  5. #5
    Join Date
    Dec 2010
    Posts
    0
    Quote Originally Posted by katran View Post
    Man , you have no idea how much time I spend cleaning the machine after each and
    every job ... But it has to work like a horse , I spent around 6000usd building it .
    The components were not so expensive , but keep in mind that I have to actualy
    import every bit of it from ebay sellers ( mostly U.S ) to Romania ...

    It looks O.K , it works fine ( about 0.025mm error at 1000mm ) . I can do better , but
    my free time is very little ... I work in shifts ( air traffic controller ) , I have a family to
    take care of ...my little girl just begun school ... my life is , lets say , complicated ...

    I'd be interested if you could share what you are using the machine to make?
    ATC - Bucharest? (I have a PPL!)

    cheers
    Mike

  6. #6
    Join Date
    Dec 2007
    Posts
    2134
    That is just spectacular! What a brilliant job you've done building it!

    cheers,
    Ian
    It's rumoured that everytime someone buys a TB6560 based board, an engineer cries!

  7. #7
    Join Date
    Feb 2009
    Posts
    118
    Quote Originally Posted by mmcp42 View Post

    I'd be interested if you could share what you are using the machine to make?
    ATC - Bucharest? (I have a PPL!)

    cheers
    Mike
    I made a little cnc router ( first job ever on this machine ) :








    ...now I am buiding a cnc vertical mill ...





    actualy , there is a buld topic here :


    http://www.cnczone.com/forums/vertic...build_log.html


    P.S :

    what the hell is " PPL " ?

  8. #8
    Join Date
    Feb 2009
    Posts
    118
    Quote Originally Posted by aarggh View Post
    That is just spectacular! What a brilliant job you've done building it!

    cheers,
    Ian
    Thanks , I apreciate . It was a 6 months long project , it came out O.K .

  9. #9
    Join Date
    Dec 2010
    Posts
    0
    just checked your other thread
    stunning piece of kit there!

    PPL = private pilot license

  10. #10
    Beautiful work. Does aluminum grow on trees in eastern europe?

  11. #11
    Join Date
    Mar 2012
    Posts
    276
    Amazing work.
    My CNC Router Build - http://tinyurl.com/c3vs3ca

  12. #12
    Join Date
    Feb 2009
    Posts
    118
    Quote Originally Posted by will gilmore View Post
    Beautiful work. Does aluminum grow on trees in eastern europe?

    thanks ,

    actualy , all my aluminum plates are imported from USA ( ebay.com / shapiro supply ) . Only extrusions are bought from a local dealer ( ITEM ) .

  13. #13
    Join Date
    Apr 2009
    Posts
    5516
    Excellent work! I like how you have the table fully supported in the mill, that should produce some nice stuff.

    I've purchased from Shapiro Supply in the past and they are great people to deal with.

  14. #14
    Join Date
    Apr 2007
    Posts
    1955
    Very nice routers and mill build work.

    I was surprised at just how quiet that servo drive is.

  15. #15
    Join Date
    Feb 2009
    Posts
    118
    Indeed , servo motors are much quieter then stepper ... It is a pain
    in the ass trying to tuneup the drivers corectly ( PID / Gecko 302x ) ,
    but if you get it right , is very quiet , fast and precise .

  16. #16
    Join Date
    Jan 2012
    Posts
    66
    After seeing your builds..I feel like setting fire to mine and starting over. Excellent quality work.
    http://www.youtube.com/user/rawdawgs50

  17. #17
    Join Date
    Feb 2009
    Posts
    118
    Quote Originally Posted by jasoneule View Post
    After seeing your builds..I feel like setting fire to mine and starting over. Excellent quality work.
    Thank you .

    I started building cnc machines 6 years ago ...my first project was small ,
    weak , and ugly ... I didn't set it on fire , but I sold it for 1 LEU
    ( about 25 cents US ) ...

    Then , I started over ..again and again , about 15 times ...

  18. #18
    Join Date
    Nov 2010
    Posts
    0
    Another beautiful machine,
    Thanks for sharing

  19. #19
    Join Date
    Apr 2007
    Posts
    1955
    Quote Originally Posted by katran View Post
    Thank you .

    I started building cnc machines 6 years ago ...my first project was small ,
    weak , and ugly ... I didn't set it on fire , but I sold it for 1 LEU
    ( about 25 cents US ) ...

    Then , I started over ..again and again , about 15 times ...
    Sounds familiar. I am about 1/2 way to success then.

  20. #20
    Join Date
    May 2005
    Posts
    35
    WOW!!!


    Absolutely fantastic work really inspires me. My machines are really ulgy compaired to yours, time for me to start over all I need is time!!!!

    We have probably spoken before as I often fly through your airspace enroute between the Middle East and Europe.



    Keith.

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