We are currently working on a new project, drilling .051"-.056" diameter hole through a 1.400" long shaft in our Citizen M32 swiss lathe. The material is Alloy 20, the drills are Mitsubishi carbide(I forget the exact style). We have had limited success with the drilling, chipped tools poor finish (i should mention the finish requirement of 63 microinches) etc, with tool life being the biggest challenge.
We have subcontracted gun drilling, but due to cost and added complications to the remaining machining operations, this is not ideal.
Any sugestions or recommendations are appreciated.
Chet Pierce