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IndustryArena Forum > MetalWorking Machines > Uncategorised MetalWorking Machines > 110v single phase bridgeport motor swap
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  1. #1
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    Mar 2005
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    110v single phase bridgeport motor swap

    I have a line on a really cheap used bridgeport mill. The problem is that i can only run 110V single phase tools. has anyone ever swapped a bridgeport motor out for a single phase motor? What would be the pros and cons of it? Also, where would i get that type of motor? Suggestions on brands and sites to purchase it from?

  2. #2
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    Dec 2005
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    3319
    Buy the mill and don't mess with the motor..

    You can buy phase converters to go from 110/220 single to 3 phase from many places. "Home Shop Machinist" magazine has all kinds of adds for them.

    Perhaps someone can provide a link to a site where you take a surplus 3 phase motor, a capacitor or two and self generate 3 phase. I've seen it described but a schematic would be VERY helpful to the neophyte - especially how to "start" the 3 phase motor on single phase.

  3. #3
    Join Date
    May 2005
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    Just use a VFD. Google or search this site.

    Scott
    Consistency is a good thing....unless you're consistently an idiot.

  4. #4
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    Dec 2003
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    I agree with scott, if it has a three phase motor, you can usually pick up a VFD on ebay and you get the advantage of programmable spindle speed.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  5. #5
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    Mar 2004
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    these VFDs on ebay confuse me. 95% seem to be 220V or higher.

    I have this issue also.. 110v 1-phase.. cannot goto 3phase without great difficulty and cost...

    ive seen some interesting things on ebay, in the rotary-converter department... but these are usually at least $1,100.. More than my 3-phase tool is likely to be worth...

    can someone maybe do a quick scouting and show us which of the non-rotary VFDs would work?

    i am really considering swapping the motor for a 1-phase. I REALLY want my nice big table saw with it's bad-ass fence and extension table! I have been using it as a drill-press stand since I moved!

    Thanks!

  6. #6
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    Dec 2003
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    Most 3phase VFD's start at 220v because most 3phase motors start at this voltage range, almost every household in N. America has 240v 1ph so voltage is not usually an issue.
    I would not even look at any inverter that is 1ph in 1ph out, as 1 phase motors do not take to variable frequency that well.
    3 phase motors are superior to 1ph so I would not change unless you have to.
    The High speed 3 phase spindles (~10,000rpm & up) are expensive due to the quality construction, bearings etc required, these also require a high frequency VFD.
    The cheap way of achieving High speed spindle is 120v Universal motor.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  7. #7
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    Mar 2004
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    hey al,

    what about this:
    http://cgi.ebay.com/Saftronics-VSM-m...QQcmdZViewItem

    it looks jsut like the VFD i have used in a medium sized commercial router... but the inputer voltage is still 220\240 3phase? this means it cannot run a 120v 1-phase motor, yeah?

    thanks..

  8. #8
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    Dec 2003
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    24220
    It cannot run a 1 phase motor, period.
    The problem with 1ph VFD is that the motor usually has to be capacitor start/capacitor run, i.e. no centrifugal starting switch. Also they tend to drop out of run if taken too low on load.
    I am talking squirrel-cage induction motor, not the brush Universal type.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  9. #9
    Join Date
    May 2005
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    1810
    I have a quick question for those of you that say that you only have 110: you realize that you do have 220 to your house, right? It may not be in your shop, but it's in your house. Why can you not run a sub-fed panel to your shop and end your handicap? It's not really all that difficult. Is it because of too much expense, too much trouble or not enough need?

    Just thought I'd ask. I cannot image shop life without 220.

    Scott
    Consistency is a good thing....unless you're consistently an idiot.

  10. #10
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    Dec 2003
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    its too bad that this part of the world went with the 120/240 centre tapped idea for distribution, In many parts of the world, 3ph & neutral is distributed to residential areas with each group of homes fed from a single phase ~240 and neutral, it was relatively easy to get three phase in, at the time I lived there, the power company insisted on putting in three phases and neutral when I wanted a large electrical heating load.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  11. #11
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    Mar 2004
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    Well. I dont live in a house, I live in a strange industrial building's once-used offices... Loft-like place..

    Anyways, generally all the tools I have seem to be either 120v 1-phase, or it is my single 3-phase tool, a big table saw. I was told years ago that to get 240V from any house-wiring, you take '1 wire' from each of 2 different circuits, and the 2 are then 240V, i could be forgetting that you have to tie the other 2 wires together, but i am not certain, and would be extremely afraid to try...

    what good would 240v 1-phase do for someone who need 3-phase?


    Thanks.. I know this gets discussed all the time, but sometimes searching threads is counter intuitive!

  12. #12
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    Dec 2005
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    3319
    Vacpress: cut your current draw in half which usually results in less voltage drop and resultant even higher current when equipment starts.

    Thus, if you have 1 phase 110 and draw 20 amps, you'll only draw 10 amps if you rewire the motors capable of doing so to run 1 phase 220. If you could go to 440, current would drop to 5 amps.

    All commercial and residential buildings that pass code inspections for single phase that I've seen been in lately with my business interests were wired for 110/220.

    In these cases, they bring in 220 (110 on each leg of transformer) and half the circuits are run off of 1 leg and the other half off the other leg. This ballances loading of transformer

    If you install a 220 breaker into a properly wired 110/220 service panel, it automatically connects to the 2 legs and, wah lah, 220.

    BTW, my old house was built in the ealy 1900's and wired with knob and tube. Yet the breaker panel was 110/220 (redone sometime in the 50's). I'd be really surpised if your loft, unless it has really butchered wiring, is any different.

  13. #13
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    Dec 2003
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    24220
    Quote Originally Posted by vacpress
    what good would 240v 1-phase do for someone who need 3-phase?
    Do a search here for rotary phase converter, it is rather simple to build, all you need is a 220v 3ph motors on the used market cheap, and some caps. It runs off of 220 1phase and produces 3ph.
    Alternatively, if you only have the one machine you need three phase for, as mentioned earlier, use a 220v VFD, this will convert 1phase 220 to 220 three phase out, I gather the Bridgeport has a three ph motor? You will have the added advantage of variable spindle speed.
    If you live in an ex industrial building, you are definately going to have 220 1ph.
    You might even have 3ph if you are lucky.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  14. #14
    Join Date
    Mar 2004
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    nope. i asked about 3 phase.. they said it was run only to the roof heater, and that if i wanted it run into my space i would have to hire an electrician..also, they seemed hesitant in general..

    next door, in another space, there is a big giant transformer and a large 'ballast motor' which looks like an industrial-strngth phase convertor..

    if there is 3-phase about 40 yards away, and through a roof, it would probably cost at least $400 or $500 to get a line run, yeah?

  15. #15
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    Mar 2004
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    al.

    would that first phase convertor i posted a link for convert 220 1-phase to 3 phase?

  16. #16
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    Dec 2003
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    That one would convert, it is too small for your application though (1/8th hp). But I have picked up perfectly good ones around 2~3 hp on ebay for $100.
    Many now offer 1ph input without derating, until you get into the very large range.
    Your panel should be fed with 220v, probabally all the circuits you have now may be 120 to neutral, but if you get a suitable 220 double breaker it is installed so it straddles the two 120v feeds, this provides 220 between conductors.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  17. #17
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    Mar 2004
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    1147
    al,

    so, the ideal way to add 220v into my shop would be....


    to goto the breaker panel, get a 220v double breaker, hook one line from each of 2 120v lines, and run it off that? or is there 220v in there allready? is there a good book or resource anyone knows about for this? i wouldnt be opposed to purchasing a household electric book.. because, i just dont know anything at this point.. billy, an 18 year old user here came over for the table saw, and helped me wire up a wall of an office-space i am building in my shop - he knew more about it than me. i have always worked on DC stuff... my whole life.. AC is still sort of confusing... i am glad its becomming clearer...

    getting that table saw running would be a total dream, its so damned nice...

  18. #18
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    Mar 2004
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    SO.

    This one would certainly work, i gather: http://cgi.ebay.com/AC-Motor-1-Phase...QQcmdZViewItem

    or this one:

    http://cgi.ebay.com/HITACHI-Inverter...QQcmdZViewItem


    ??

    however, i suppose they are probably not quite big enough for my motor. drat.. i think i will just hook an old lawn mower engine to the thing.. run an exhaust tube... at least that is something i can understand completely..

  19. #19
    Join Date
    May 2005
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    1810
    Hey - I know this is a bit off the off-topic topic being discussed in this partial hijacked thread ( ) but this is one of the clearest ways to describe the 110/220 thing for homeowners:

    Scott
    Attached Thumbnails Attached Thumbnails 120from220.JPG  
    Consistency is a good thing....unless you're consistently an idiot.

  20. #20
    Join Date
    Mar 2004
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    1147
    i didnt mean to hijack the thread, but i think my question is the same as the thread starter, so hopefully they are lurking and learning... at least i am not the israeli trying to sell pirated mastercam...



    also, i am joking about the lawnmower engine.. i was thinkign wind turbine and drive shafts.. all hooked to belts and pulleys running in a distributed system along the ceiling of my space...

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