I've a need to put together an "idiot proof" manually controlled XY gantry for making straight cuts in plate steel with a plasma cutter. The client just wants it dead simple. Something to set the direction along the X or Y axis, a speed control and (such luxury) possibly movable auto stops.
He has a large CNC Torchmate table but that takes longer to boot the PC than it would to run a straight cut on a machine built to do nothing but make straight cuts. It would also be easy to train employees on so that when he tells them to cut a 2 foot strip off the edge of a sheet of 1/4" plate they can simply load it on the table, shove it up against a fence, manually move the Y axis to 2 feet (using the control buttons or switches), set the speed for the material then fire up the torch and hit the go button.
What I'm thinking it will need is a stepper motor and driver for each axis, same as a regular CNC system. Then it will need a control that generates a variable step pulse. Changing direction should be as simple as using a DPDT switch to invert the direction polarity.
Won't need automatic torch height control since it will only be used to cut steel that's heavy enough not to be warping. The shop already has a single axis, 4 foot long straight cutter with a torch carriage which is manually pushed or pulled. Works good but cut quality depends on the operator keeping the right and steady speed.
I have a simple breakout board I can use on this. If the control system could be made to output signals like a PC parallel port, then it could be built for a later upgrade to CNC.