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  1. #1
    Join Date
    Aug 2005
    Posts
    135

    Slewing bearings (Cheaper alternatives?)

    Hi all,

    I have a need for a slewing bearing (not necessarily for machining application) and after searching high and low I came across the IGUS Iglidu PRT.
    here's the link;
    http://www.igus.co.uk/wpck/default.a...b-en&Version=1
    Checkout the vid of one being put together at the bottom of the page.
    It's just a sandwich of anodized aluminium rings and a polymer sleeve material.
    Looks interesting to me.
    I'd love to know the axial and radial runout of these things however they do not have much in the way of specs. It would seem this (basically) sleeve type arrangement may be a viable alternative to the giga-buck Kaydon, FAG, etc ball & roller type.

    What do you guys think? Could one be fashioned with some sleeve bearings to give reasonable performance? 2x Flanged sleeves + 2 alu rings.??

    What about building one like the FAG radial-axial cylindrical roller bearings;
    http://www.fag.com/content/en/branch...ined_loads.jsp

    2x needle thrust + 1 cylindrical roller bearing. Has anyone tried this before?

    Interested to get some ideas and suggestions going.

  2. #2
    Join Date
    Apr 2006
    Posts
    402
    It all depends what you want to do with it. If you want to make something with the precision off a rotary table, I would stay away from the Igus design. Apart from that the video proves it can be assembled, it also showed that it spins freely, so there is play. I would look into the AXK series from INA for the thrust bearings. These consist of two runner plates and a needle cage. For the radial load you could look at needle bearings. With these parts you can determinate the backlash or preload yourself. I used these, but for another application.

    http://medias.ina.de/medias/en!hp.ec.br/AXK

    Carel

  3. #3
    Join Date
    Dec 2005
    Posts
    3319
    It is all a function of package size, cost and performance.

    The most cost effective approach would be a single duplexed pair of angular contact ABEC 7 ball bearing, appropriately size, mounted DB or DF would give superb axial and radial runout performance. You could build a inner and outer housing to hold the bearing and transmit any external loads to it.

    The use of an L, M or H preload would give correspondingly higher stiffnesses and rotating torques.

    The 7900 series bearings would give you the smallest package size.

    A single row deep groove ball bearing MIGHT be used but that gets into too many qualifiers for a DIY'er to get involved with.

    Ultimately, the commercial package may have the better cost/benefit/availability/ease of use ratio.

  4. #4
    Join Date
    Aug 2005
    Posts
    135
    Wow, I left this topic a while ago. Sorry
    Thanks guys for you input.

    I have certainly taken your comments on board and will look at those 7900 series a/c bearings.
    I'm also considering a double row tapered roller, 4-point contact bearings and a recent discovery for me; combined needle roller bearings (from Nadella) that have thrust load capacity in both directions. (Thinking around 50-60mm bore for these types.)

    My problem remains; I need deflection for applied moment load data. Apart from the 4-point contact type, it's not supplied in any data sheets I have seen for other types. I suppose it's not possible to do this due to many factors like obviously preload and arrangment of the bearings right? How can one calculate this without a reasonably sophisticated model? Is there software available for this type of modeling?
    The moment loads experienced will be on the order of 100Nm-150Nm (around 1,000 in.lb) and I need to have deflection to arcmin order of magnitude or better. This seem quite realistic with say a 6" bore Kaydon Reali-Slim acording to their data but I need a cheaper alternative.
    Working volume I have to work with is up to 11" or so dia with around 2" of axial room to play with.

    (Still) waiting on some pricing for some bearings. Seems like they won't bother getting back to me though. Just an idea of the relative costs would be usefull.

    Thanks guys.
    :cheers:

  5. #5
    Join Date
    Dec 2005
    Posts
    3319
    NOTHING 11" in diameter is going to be inexpensive - those are essentially custom made bearings.

    Generally, slewing ring bearings are custom made bearings and pricey.

    4 point contact bearings are often LBNS - listed but not stocked. See prior sentence

    Some bearing mfrs applications engineering depts can give you design assistance with moment stiffness but it can be hard to get thru to someone who knows what and how to do.

    A/C's get pricey, especially in 50mm sizes due to the economies of scale involved.

    A simple deep groove ball bearing can serve as a slewing ring bearing. However, if you apply a moment to it, stiffness is pretty much non-existant.

    There is a book written by Harris (I believe) that goes into the mathematics of calc'ing pretty much all the stuff you discuss about bearings.

    Keep this simple axiom in mind - you need a heavy preload to make a bearing stiff. A high net contact angle (60 deg for example in a ball screw bearing) with a bunch of preload will give the most axial stiffness. Add to this that moment stiffness is further enhanced by an INCREASE of the ball pitch and a ball bearing will roll easier than a tapered roller.

    Simple case of packaging, economics and geometry.

  6. #6
    Join Date
    Aug 2005
    Posts
    135
    Well, to give an idea to anyone else who may be looking, I got a price for Kaydon metric series slewing bearings. I thought they might be around $800AUS for the smaller and around $1500AUS for the larger size (120mm bore) but I was in for a little shock.

    50mm bore: $1,995AUS
    120mm bore: $2,500AUS

    This was totaly out of the questions since I need both so the search continues.
    I've ask for some thin section 4point with a range of bore diameters to get an idea of the price. At least I will know the price range I will be looking at. I was not suggesting that I would be after 11" bearings just stating what I had to work with. Yes it's probably not going to be cheap as it turns out no matter what bearings I choose to get the stiffness I want.

    As for the book, I think this is the one you're referring to?
    Author: Tedric A. Harris
    Format: Hardcover
    Published: December 2000
    Edition: 4th
    ISBN: 0471354570
    List Price: $200.00

    I'd be most interested to have a look at it. (Not afraid of a little math) Thanks NC cams.

    Thanks again for the advice.
    Attached Thumbnails Attached Thumbnails 0471354570.jpg  

  7. #7
    Join Date
    Dec 2005
    Posts
    3319
    That's it.

    Every bearing spreadsheet I ever used as a bearing engineer had their origin(s) from the math contained in that book.

    Look at multiply mounted deep groove ball bearings. Depending on the amount of preload, they'll be stiff and rotate fairly smoothly.

    HOWEVER, as you use a deep groove ball (IE 6010 for 50mm bore) for axial thrust, you force the ball out of the "crotch" of the raceway and up the side. They don't roll as well or as consistantly AND the stiffness is NOT as good.

    See prior post about high contact angles v stiffness v friction. If you buy the Harris book, you should be able to figure out what you want IF you can get info about the ball complements and raceway radii out of the bearing maker - my former employer didn't give out that info readily....

  8. #8
    Join Date
    Apr 2015
    Posts
    2

    Re: Slewing bearings (Cheaper alternatives?)

    hello, I have also in search of cheaper slew bearing.
    I watched a little bit in the forums and saw various opinions.
    the main problem is that in this way you buy a lower quality product, and can damage the engine.
    I have searched and I found some compromise as (http://www.omniabearings.com/bearings/ball_bearings/slewing_bearing/), produced in Germany and are cheap and you can find every measure, or much more famous and economic because imported (http : //www.skf.com/). the problem is the amount of purchase. I need small quantities. do you have any solution?

  9. #9
    Join Date
    Jun 2010
    Posts
    4256

    Re: Slewing bearings (Cheaper alternatives?)

    If you want something that large, and you want precision, forget the 'cheap' substitutes and get a crossed roller bearing. There is no substitute.
    To be sure, it will cost some dollars, but it WILL work.

    You will need to embed it in some solid hard aluminium plate - Fortal would be excellent. See the thread at
    http://www.cnczone.com/forums/linear...gineering.html
    for more details - except that therotary table in that thread was a bit smaller. No matter: the principle holds regardless.

    Cheers
    Roger

  10. #10
    Join Date
    Aug 2005
    Posts
    135

    Re: Slewing bearings (Cheaper alternatives?)

    Certainly plenty on Alibaba but that is a huge risk with scammers.

    This is one of the places I found that produce Jap clone bearings and seemed happy to quote me;
    IKO CRBF crossed roller bearing with mounting holes

    I have not bought any from them although I am thinking about it for 4&5th axes table.

  11. #11
    Join Date
    Jun 2010
    Posts
    4256

    Re: Slewing bearings (Cheaper alternatives?)

    Rigia are a distributor. The bearings they sell - IKO, THK, Timken, etc, are all good brands.
    Selecting which one ... ah, tricky! Maybe ask the company for advice?

    You can also get them on eBay. Provided you know what the part number means, that may work too.

    Cheers

  12. #12
    Join Date
    Aug 2005
    Posts
    135

    Re: Slewing bearings (Cheaper alternatives?)

    Distributor? Uh no.... they are based in China.
    They would probably be good enough for most applications though.
    The used crossed roller bearings on eBay were more expensive than new ones Rigia quoted me.
    Yes, you have to do some research on the part numbers since they cover many original manufacturer's numbering systems.

  13. #13
    Join Date
    Jun 2010
    Posts
    4256

    Re: Slewing bearings (Cheaper alternatives?)

    Are you going to try them? It would be interesting to see how they go.

    Cheers
    Roger

  14. #14
    Join Date
    Aug 2022
    Posts
    3

    Re: Slewing bearings (Cheaper alternatives?)

    There are too many options for slewing bearings, but if you are interested in Chinese suppliers, the relative prices in China are more diversified, and there are more choices. You can choose targeted ones according to your own needs. Manufacturers, there are multiple suppliers, different models, different quality and different prices to choose from: https://en.tradebearings.com/list_17.html

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