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IndustryArena Forum > Machine Controllers Software and Solutions > Fanuc > 434 servo alarm: Z axis detect error
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  1. #1
    Join Date
    Mar 2006
    Posts
    107

    434 servo alarm: Z axis detect error

    I have this problem on my machine.
    It is Fanuc OM and machine DAH-LIH.

    Everything is fine, machine is working and sudenly at one moment, z axis goes down and tool hits into table.
    And display "434 servo alarm: Z axis detect error"

    And after that i restart machine and everything is ok, and from time to time, it happens again.

    What could that be?

    Sorry if this is wrong forum

  2. #2
    Join Date
    Nov 2003
    Posts
    98
    Quote Originally Posted by padobranac
    I have this problem on my machine.
    It is Fanuc OM and machine DAH-LIH.

    Everything is fine, machine is working and sudenly at one moment, z axis goes down and tool hits into table.
    And display "434 servo alarm: Z axis detect error"

    And after that i restart machine and everything is ok, and from time to time, it happens again.

    What could that be?

    Sorry if this is wrong forum
    Look for loose cables or worn spots in the cables that may be causing a short. Then look at other items (motor, amp).

  3. #3
    Join Date
    Dec 2003
    Posts
    24220
    If you look a the diagnostic work for that axis it should tell you precisely the alarm type
    diag, 720~727 for up to 8 axis.
    as per the attached PDF.
    Also if the axis runs away, you should be able to set a deviation error in one of the parameters to avoid a crash, it should shut the servo's off.
    Al.
    Attached Files Attached Files
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Sep 2021
    Posts
    43

    Re: 434 servo alarm: Z axis detect error

    Quote Originally Posted by Al_The_Man View Post
    If you look a the diagnostic work for that axis it should tell you precisely the alarm type
    diag, 720~727 for up to 8 axis.
    as per the attached PDF.
    Also if the axis runs away, you should be able to set a deviation error in one of the parameters to avoid a crash, it should shut the servo's off.
    Al.
    please tell me how to set a deviation? what is parameter for get it?

  5. #5
    Join Date
    Sep 2021
    Posts
    43

    Re: 434 servo alarm: Z axis detect error

    Dear sir.
    Please tell me more how to set the deviation error in one of the parameter for avoid alarm 434 x axis detect error on fanuc 3 axis in one amplifier type?


    Thank you so much for your help!

  6. #6
    Join Date
    Jun 2006
    Posts
    22
    If This Is A Vertical Machine Look To See If There Is Any Type Of Hydraulic Conterbalance It Might Need To Be Refilled. If There Is No Counterbalance Then Do What Was Suggested Above With The Cables Or The Brake On The Motor.

  7. #7
    Join Date
    Jan 2006
    Posts
    40
    How are you switching the machine off at the end of work. On Vertical machines in particular but on all machines really you should press the E.Stop button first then power down. This allows the brake to come on and hold everthing in place. If you just power down the vertical axis will drop slightly each time, normally this will give soft overtravel alarms when you reference up on switching but it is feasable that the axis is incrementing itself down so you are out of position when you start.
    Alan B

  8. #8
    Join Date
    Nov 2005
    Posts
    274

    Fanucs

    On most Fanucs any disconect error is normally caused by a break in the encoder cable. In rare case for some reason I have seen exsesive backlash throw of this error but I amnot sure why. The easy way to test this cable is to swap the ecoder cables from the X and Y axis and if the error now follows to the X axis you know it is the cable.

    Bluesman

  9. #9
    Join Date
    Jan 2006
    Posts
    40
    I'm sorry but that is not correct. The [soft disconnect alarm] in the the Fanuc book will tell you it is a broken cable. However any machine using glass scales will give this alarm. If you look at the alarm logically it is saying "I (Fanuc control) have commanded the axis to xx mm and the encoder(on the motor) says the axis hasn't therefore the encoder wire is broken" If you use a glass scale it is not attached to the motor but the axis itself and the motor encoder is not read. Fanuc doesn't allow for this even though the parameters are set so if the external encoder sends the "I haven't moved signal" because, for example the axis is tight/siezing, Fanuc throws up disconnect alarms. As a service engineer of many years(too many) the first question on disconnect alarms has to be "Do you have glass scales? What is in parameter xxxx dependent on control"
    Quote Originally Posted by Bluesman
    On most Fanucs any disconect error is normally caused by a break in the encoder cable. In rare case for some reason I have seen exsesive backlash throw of this error but I amnot sure why. The easy way to test this cable is to swap the ecoder cables from the X and Y axis and if the error now follows to the X axis you know it is the cable.

    Bluesman

  10. #10
    Join Date
    Jun 2006
    Posts
    478
    Quote Originally Posted by Alan B
    If you use a glass scale it is not attached to the motor but the axis itself and the motor encoder is not read.
    So when glass scales are used the encoder is completly disabled? Even in rapid etc. I thought the scales were for "fine" positioning and both scales and encoders were used???

  11. #11
    Join Date
    Mar 2006
    Posts
    107
    Quote Originally Posted by Alan B
    How are you switching the machine off at the end of work. On Vertical machines in particular but on all machines really you should press the E.Stop button first then power down. This allows the brake to come on and hold everthing in place. If you just power down the vertical axis will drop slightly each time, normally this will give soft overtravel alarms when you reference up on switching but it is feasable that the axis is incrementing itself down so you are out of position when you start.
    Alan B
    Well, i think that isn't problem, because that error appears in the middle of the work, not mmediately after starting machine
    Sorry for bad english

  12. #12
    Join Date
    Mar 2006
    Posts
    107
    Quote Originally Posted by diggityds
    If This Is A Vertical Machine Look To See If There Is Any Type Of Hydraulic Conterbalance It Might Need To Be Refilled. If There Is No Counterbalance Then Do What Was Suggested Above With The Cables Or The Brake On The Motor.
    Hydraulic Conterbalance???
    I don't understand what that could be?
    Sorry for bad english

  13. #13
    Join Date
    Jun 2006
    Posts
    22
    Some vertical machines come with a gas or a chain type counterbalance that help support the head, this puts less load on the motor and doesn't wear on the ballscrew as much. If the pressure of the gas counterbalance is low the head will drop when the the power to the motor is off. This might not be the problem since it's happening while it's running. You can aslo check if your machine has scales or not, if the reader head is loose or if there is any debri on the scale could cause the cnc to run looking for location. Don't count out the fact that the cable might be damaged or pinched, it can short out at any spot during operation. You can swap cables between drive cards and see if the problem follow's itself.

  14. #14
    Join Date
    Oct 2006
    Posts
    1
    We had the same problem with the Z axis, diggityds is right. It was a problem with the hydraulic counterbalance. We increased the pressure and its working perfectly fine.

    Thank you for solving our problems once again

  15. #15
    Join Date
    Feb 2007
    Posts
    464
    I had a, 414 servo alarm: Z axis detect error, on my Mitsui Seiki HU40A.
    I got that because the ways on the Z axis were almost dry and the servo motor had to work too hard.The ways didn't get enough lubrication.
    As soon as I got the alarm the Z axis kept going until it ran out of momentum.
    And when I started it up again after ,say an hour, it worked fine again. For a while.

  16. #16
    Join Date
    Jul 2007
    Posts
    7
    the signal cable from motor to Z axis board loose because moving, or broken due to oil. Sometimes pulse coder's bad (rarely)

  17. #17
    i have 444 alarm i need help whit this!!! When i do turn on to my VMC with Fanuc OMD .

  18. #18
    Join Date
    Aug 2007
    Posts
    793
    Quote Originally Posted by rgdcncmachines View Post
    i have 444 alarm i need help whit this!!! When i do turn on to my VMC with Fanuc OMD .
    error 4n4: N–th axis digital servo system fault. Refer to diagnosis display No. 720 and No.727 for details

  19. #19
    Join Date
    Aug 2007
    Posts
    793
    for 0M
    parameter 37 bits from 0 to 3 (axes from 1st to 4th)
    1 - separate pulse coder or linear scale used
    0 - separate pulse coder or linear scale not used

  20. #20
    Yes i know my friend . In my DGN 723 #6 its 1 . So in manual book says Low Voltage. But Low voltage where????

    Enviado desde mi GT-I9300 usando Tapatalk

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