[raokmk2003]

Hi
Just imported a decently used machine from germany to india.
Installed the machine, checked all the conections and powered up.
Machine responds for all commands in mdi mode. But when set in auto mode and hit the cycle start button.. the machine pops up an error message as EX 1024 DOOR MUST BE OPENED ONCE.
It is a manual door. Checked the front door switch.. side doora switch also.
The inpuyt signals are working fine from the door switches.
Closed and opened the door several times.
Checked the keep relay settings also.. but the machine keeps giving the same error message.
Any help or suggestion to solve the error would be appreciated.
The door interlock bypass key is set to release side... but no use.

Thanks and waiting for ur valuable help.

[underthetire]

Door switch has to be on normal at boot. Estop must be released, then open and close the front door after hitting the OK screen at boot up. All other doors must be closed at boot up. This is just a door interlock switch check at power up.

[raokmk2003]

Thank you underthetire for the advice.
Done this but still getting the error.
I have seen from your profile that u are a senoir level service engineer for mori.
Pls help me set the B3 level safety for my machine. Total bypass all door interlocks.
Its a moriseiki MV 40/40
Sl no 4026.
My mail id is [email protected]
And [email protected].
Awaiting for your reply sir.

[underthetire]

That would be a no way.

[raokmk2003]

Hi
Is that, u mean that bypass cannot be done...

[underthetire]

It can be done on some ladder versions, I just won't say how. No way am I taking liability for that.

[raokmk2003]

Okk. I can understand. Thanks for the reply.
Can i talk to you. Pls mail me ur contact number @ [email protected]

[raokmk2003]

Hi
Seeking more help.
Iam not able to solve the EX1024 ERROR MSG. Pls anybody guide me through.
My machine, though smart enough... iam not able to run it.

[Kittiwat]

Hi,
This massage must be occur when first power on machine to machine ready mode or push cycle start with auto mode on first time power on or after M2/M30 finish before.
I don't sure that, Machine have this alarm occur when first time power on?
Are you clear alarm on first power on?

I have ideal for bypass it.
But I think it not good solution.

[raokmk2003]

Its not just on power on. But the alarm just pops up when i press the cycle start in mem mode.
Till now i have not run my mcn on auto or mem mode.
Pls help my mail id is [email protected]

[Kittiwat]

Hi,
Are you have Ladder Book?

Normally ladder line of Mori Seiki Vertical machine Alarm EX1024 are checking for

---> No MDI mode + Work memory end M2/M30 + Cycle start

But most machine generate alarm on you push cycle start when first power on without MDI mode.
You must to sure that when you power on machine first you confirm to close the door once time because the memory status of M2/M30 must be on.
You must to clear this step first.

In the line of Work memory end, it has the function check of No door close check.
I don't sure about status of Relay KA8 and KA9.
Please check there too.

[raokmk2003]

Yes sir.. u r almost there.
We traced into ladder and found that the work end memory is not cleared. Hence it is giving EX 1024. DOOR MUST BE OPENED ONCE.
Pls suggest how to clear the work end memory.
Can i have ur mail id pls.

[Kittiwat]

[email protected]
Please send me about ladder picture too.

[raokmk2003]

Okk sir
Ladder pic of which address.

[raokmk2003]

Finally Got The Machine Running, with Front Door interlock working. but for every M30/M02 the door key has to be removed and inserted again.
Thanks to underthetire, kittiwat and all the group members for the invaluable inputs. Special Thanks to Revanna Patil and Srinivasulu ( engineers).

[raokmk2003]

facing a problem with G16 code ( polar coordinates).
When Gcode G16 is input along with program it gives an alarm 010 improper G code.
in the manual it says its option code which is there fr MV 40B MF-M6 control.
please help how to enable this.
Thanks

[raokmk2003]

I GOT ALL THE THINGS WORKING.
SUDDENLY TODAY MORNING, ALL THE BACKUP GOT DELETED.... DONT KNOW WHY...
BUT ENTERED ALL THE PARAMETERS AND STILL GETTING THE EX1047 ERROR.
HOW TO CLEAR THAT.
PLS SUGGEST

[Enikma_II]

How to your precess for enter parameter and you sure enter all PMCPARA?

[[email protected]]

Yes sir.. u r almost there.
We traced into ladder and found that the work end memory is not cleared. Hence it is giving EX 1024. DOOR MUST BE OPENED ONCE.
Pls suggest how to clear the work end memory.
Can i have ur mail id pls.

Kind to send me advise for this problem ?
[email protected]
Thanks Tu

[bagasajie55]

I GOT ALL THE THINGS WORKING.
SUDDENLY TODAY MORNING, ALL THE BACKUP GOT DELETED.... DONT KNOW WHY...
BUT ENTERED ALL THE PARAMETERS AND STILL GETTING THE EX1047 ERROR.
HOW TO CLEAR THAT.
PLS SUGGEST

Can you send me the ladder of this machine please, i really need your help.

Bagas
[email protected]