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  1. #1
    Join Date
    Jan 2008
    Posts
    19

    rack and pinion interference issue

    Hi all,

    I have been slowly getting a 4x4 pro machine up and running. Ran into an issue.

    the left side of the x axis pinion gear is making contact with the aluminum and does not appear to be hitting the rack square. the right side looks fine.
    I took the pinion assembly back apart, everything seems as it should. I feel like with as big of a difference from left to right, the problem should be obvious??

    any ideas?

    thanks!


    landon

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  2. #2
    Join Date
    Jan 2008
    Posts
    932

    Re: rack and pinion interference issue

    Can the pinion go further in on the shaft on the left side motor?
    Wood neophyte.

  3. #3
    Join Date
    May 2012
    Posts
    114
    Quote Originally Posted by Arbo View Post
    Can the pinion go further in on the shaft on the left side motor?
    Check the thickness of the shim washers that go between the spindle and the pinion plate. I've seen one be thicker than the other

  4. #4
    Join Date
    Dec 2006
    Posts
    86

    Re: rack and pinion interference issue

    It''s the rails not the rack. Examine the rails

  5. #5
    Join Date
    Jan 2008
    Posts
    932

    Re: rack and pinion interference issue

    Ah yeah, the rails do seem to be further 'in' on one side than the other.
    Wood neophyte.

  6. #6
    Join Date
    Aug 2011
    Posts
    107

    Re: rack and pinion interference issue

    Can't tell whats going on with your pinion, your right side looks to be the same clearance as I have on both (1/8" ~ish). I would pull both sides and compare the parts.

    I like what ya did with the prox switches.. What are they touching off / sensing on the front though?

  7. #7
    Join Date
    Jan 2008
    Posts
    19

    Re: rack and pinion interference issue

    Quote Originally Posted by ericclinedinst View Post
    Check the thickness of the shim washers that go between the spindle and the pinion plate. I've seen one be thicker than the other
    you may be onto something. the left side wash is .5mm thicker than the right. this would certainly help. I will have to find a thinner washer.


    As for the prox switches; i didn't like having the switches being the furthest most point on the machine, as they looked likely to get damaged.

    I used a chunk of plate up front, and two redheads out back to p/u the switches.

    the design was modified so the table could be flush against the wall. this saved some valuable space, and allowed me to redhead the table to the block wall for stability.


    Attachment 322978
    Attachment 322980

    thanks!!!


    landon

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