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IndustryArena Forum > MetalWorking Machines > Daewoo/Doosan > Daewoo PUMA 240 ProMotion Turret Servo Drive alarm
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  1. #1
    Join Date
    Apr 2007
    Posts
    144

    Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    Good Morning Daewoo Homies,

    Our '04 PUMA 240 MSB w/Fanuc 18iT control came up with an alarm this morning during
    normal operation : ALARM 2047:TURRET CLAMP SW. OR TURRET CONTROL
    UNIT ALARM


    We checked the TURRET CLAMP input signal X7.0 = 1 indicating the CLAMP switch
    input was correct.

    Next, we inspected the ProMotion AC Servo Drive for the servo turret and found that it
    was displaying: ALP - n in its LED window. Also, the TOOL NO. display on the control
    operator panel displays: 12 - 00 - 12 - 00 although tool station #7 is in-position.

    We have the manual for the ProMotion drive (DASD-CT15) but this particular alarm is not
    listed in the page of alarms.

    Can someone ("CALLING DARRYL HARDT !?!?) please advise on how to remedy this alarm?

    Thanks in advance for any knowledgeable responses.

    emexcee380

  2. #2
    Join Date
    Apr 2007
    Posts
    144

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    Okay guys...Here's what I've learned...

    Alarm 2047: TURRET CLAMP SW. OR TURRET CONTROL UNIT ALARM
    means that either the CLAMP SW. input (Dgn. X7.0 on our PUMA 240) is
    missing or there is a Turret Drive alarm. In our case, the ProMotion drive
    for the servo turret was in an alarm condition: ALP - n

    Doosan had provided a manual for this unit a while back but this alarm was
    not in the alarm list. Someone @ Doosan advised that the drive was faulty.

    Fortunately we had another identical machine that is offline waiting on
    new collet chucks so I removed the turret drive from that machine and
    installed it in the machine with the faulty drive.

    When we powered on the machine with replacement drive the 2047 alarm
    was still active. Following the TURRET HOME POSITION SET
    PROCEDURE provided by Doosan (Bulletin No. 20.16) we were able to
    recover our Tool #1 position and clear the alarm.

    Be aware that recovery is two steps: A. Correct the TOOL NO display.
    B. Set the zero-point of the servo drive.

    Recovery doesn't work exactly like the procedure, but it's close enough
    to get you back online.

    Doosan's tech support is among the best IMO and they are very forthcoming
    with technical procedures.

    emexcee380

  3. #3
    Join Date
    Apr 2007
    Posts
    144

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    Final update: Our problem was initially that the ProMotion servo driver for the turret
    displayed: ALP - n This alarm was not listed in the ProMotion alarm list.
    When I called Doosan they advised to replace the drive. We swapped drives with
    an identical machine that was out of service, waiting on new chucks. After a little
    finagling with the Recovery Procedure we were able to get the machine online.

    I put the (alleged) faulty drive into the other machine and powered it on to confirm
    the alarm before I sent it out for repair only now the alarm display was: ALP - En.
    This alarm was listed in the ProMotion manual and indicated that the encoder
    battery was discharged. We replaced the battery and recovered the turret and that
    machine is now back online too. Dunno what caused the alarm display to change
    but it was a simple fix.

  4. #4
    Join Date
    Feb 2013
    Posts
    788

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    I'm glad that someone else was able to assist you while I was out.
    Doosan Service Technician
    [email protected] O:973-618-2461 M:973-803-9479

  5. #5
    Join Date
    Apr 2007
    Posts
    144

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    Doosan Service is EXCELLENT !]

    Thanks, Darryl.

  6. #6
    Join Date
    May 2011
    Posts
    11
    Quote Originally Posted by emexcee380 View Post
    Good Morning Daewoo Homies,

    Our '04 PUMA 240 MSB w/Fanuc 18iT control came up with an alarm this morning during
    normal operation : ALARM 2047:TURRET CLAMP SW. OR TURRET CONTROL
    UNIT ALARM


    We checked the TURRET CLAMP input signal X7.0 = 1 indicating the CLAMP switch
    input was correct.

    Next, we inspected the ProMotion AC Servo Drive for the servo turret and found that it
    was displaying: ALP - n in its LED window. Also, the TOOL NO. display on the control
    operator panel displays: 12 - 00 - 12 - 00 although tool station #7 is in-position.

    We have the manual for the ProMotion drive (DASD-CT15) but this particular alarm is not
    listed in the page of alarms.

    Can someone ("CALLING DARRYL HARDT !?!?) please advise on how to remedy this alarm?

    Thanks in advance for any knowledgeable responses.

    emexcee380
    Baskaran Dubai
    Same machine same Drive turret not rotation only vibration

  7. #7
    Join Date
    Feb 2013
    Posts
    788

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    Quote Originally Posted by baskaran View Post
    Baskaran Dubai
    Same machine same Drive turret not rotation only vibration
    What is the alarm?
    Alarm number:
    English Alarm description:

    Added helpful information from placard on back
    Serial number:
    Electronic Edition number:

    Possible needed info from the PMC in the system folder
    Ladder Version:
    Doosan Service Technician
    [email protected] O:973-618-2461 M:973-803-9479

  8. #8
    Join Date
    Feb 2013
    Posts
    788

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    Quote Originally Posted by baskaran View Post
    Baskaran Dubai
    Same machine same Drive turret not rotation only vibration



    Your local support contacts:
    MACHINE TOOLS INDIA LIMITED
    284, SULTAN SADAN II, WEST END MARG, LANE NO 3,
    SAIDULAJAB, MEHRAULI, NEW DELHI – 110030, INDIA

    +91-11-29535555, 29533521-25





    Another potential resource (unverified)
    Electronica HiTech Machines Pvt Ltd
    44, ELEKTRA CHAMBERS, MUKUNDNAGAR, PUNE - 411 037, INDIA

    +91-20-2427-2013
    Doosan Service Technician
    [email protected] O:973-618-2461 M:973-803-9479

  9. #9
    Join Date
    Nov 2021
    Posts
    1

    Re: Daewoo PUMA 240 ProMotion Turret Servo Drive alarm

    İyi aksamlar

    Puma 1500y tezgahımız mevcut aynı hatayı bizde aldık

    2047 alarmı veriyordu

    Alarm taret kilitli sensorunun bozuk oldugunu soyluyor

    Ama sebeb farklı cıktı

    Panoda aşagıda ayrı bir sekılde taret surucusu mevcut

    Sürücünün ekranında Alp-en yazıyor ise piliniz bitmiş demektir.

    Önce pilinizi yenileyin

    Daha sonra paneldeki takım numarasıyla taretteki takım aynımı diye kontrol edin

    Aynı ise problem yok tezgah çalışacaktır.
    Aynı değil ise
    K5.4 ayarını 1 yapıp hidrolik kilidi açın
    Taret el ile dönecektir.
    Ekrandaki takım nosu ile tareti aynı yapıp k5.4 u 0 yapın ( taretin yerine oturduguna emin olun )
    Problem çözülmüş olacaktır.
    Tek anlam veremedigim sürücü pilinin bitmesini 2047 hatası olarak vermesi hatayı sensörde arayıp durduk boş yere
    Hayırlı işler .

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