586,011 active members*
4,739 visitors online*
Register for free
Login
IndustryArena Forum > MetalWorking Machines > Tormach Personal CNC Mill > General purpose mallet recommendations
Page 1 of 2 12
Results 1 to 20 of 21
  1. #1
    Join Date
    Aug 2013
    Posts
    980

    General purpose mallet recommendations

    I will need to get a new machinist/general purpose mallet.
    I am thinking rawhide one end/plastic the other maybe.
    Anyone have recommendations on what they have/prefer?
    Thanks
    Nathan

  2. #2
    Join Date
    Jun 2014
    Posts
    1780

    Re: General purpose mallet recommendations

    I use a harbor freight plastic weighted mallet, it still will mar a mirror finish on aluminum though.........
    mike sr

  3. #3
    Join Date
    Dec 2013
    Posts
    5717

    Re: General purpose mallet recommendations

    +1 on the Harbor Freight mallet (dead blow). I have several sizes.

  4. #4
    Join Date
    Aug 2013
    Posts
    980
    Harbor freight = +2

    Quote Originally Posted by Jim Dawson View Post
    +1 on the Harbor Freight mallet (dead blow). I have several sizes.

  5. #5
    Join Date
    Feb 2006
    Posts
    7063

    Re: General purpose mallet recommendations

    I have several of the ~$5 H-F orange plastic dead-blow hammers. They're great, and cheap enough you don't care when you break one, though the two I have are over 10 years old now. Hardly a day goes by I don't use one of them. Rawhide is too soft to be of much use in a metal shop.

    Regards,
    Ray L.

  6. #6
    Join Date
    Sep 2009
    Posts
    624

    Re: General purpose mallet recommendations

    That settles it. I need one too. I'm off to HF for my once every five years buying spree.

  7. #7
    Join Date
    Aug 2013
    Posts
    980
    That is good to know about rawhide.
    What about solid copper heads?


    Quote Originally Posted by SCzEngrgGroup View Post
    I have several of the ~$5 H-F orange plastic dead-blow hammers. They're great, and cheap enough you don't care when you break one, though the two I have are over 10 years old now. Hardly a day goes by I don't use one of them. Rawhide is too soft to be of much use in a metal shop.

    Regards,
    Ray L.

  8. #8
    Join Date
    Feb 2006
    Posts
    7063

    Re: General purpose mallet recommendations

    Quote Originally Posted by CadRhino View Post
    That is good to know about rawhide.
    What about solid copper heads?
    Not sure I understand the point of copper. Higher mass, but then why not use lead, which is higher still, and much less likely to damage the thing being hit than copper. I use lead mallets to remove the wire-wheel knock-offs on my '64 Jaguar, but almost never have use for it in the shop. Never used a copper mallet in my life. I do know they will do serious damage to the knock-offs on the Jag, so would never use one there. The lead never leaves a mark, even on the chrome plating.

    Regards,
    Ray L.

  9. #9
    Join Date
    Jun 2014
    Posts
    1780

    Re: General purpose mallet recommendations

    Copper is soft for awhile then it work hardens and would leave some serious dings. Lead hammer I use for the Bridgport to whack the drawbar with......

    I like the HF Dead Blow for aluminum or really whatever needs a good whack.....
    mike sr

  10. #10
    Join Date
    Aug 2013
    Posts
    980
    Thanks

    Quote Originally Posted by popspipes View Post
    Copper is soft for awhile then it work hardens and would leave some serious dings. Lead hammer I use for the Bridgport to whack the drawbar with......

    I like the HF Dead Blow for aluminum or really whatever needs a good whack.....
    - - - Updated - - -

    64 jag 😍


    Quote Originally Posted by SCzEngrgGroup View Post
    Not sure I understand the point of copper. Higher mass, but then why not use lead, which is higher still, and much less likely to damage the thing being hit than copper. I use lead mallets to remove the wire-wheel knock-offs on my '64 Jaguar, but almost never have use for it in the shop. Never used a copper mallet in my life. I do know they will do serious damage to the knock-offs on the Jag, so would never use one there. The lead never leaves a mark, even on the chrome plating.

    Regards,
    Ray L.

  11. #11
    Join Date
    Nov 2007
    Posts
    2151

    Re: General purpose mallet recommendations

    Quote Originally Posted by SCzEngrgGroup View Post
    I use lead mallets to remove the wire-wheel knock-offs on my '64 Jaguar, but almost never have use for it in the shop. Never used a copper mallet in my life. I do know they will do serious damage to the knock-offs on the Jag, so would never use one there. The lead never leaves a mark, even on the chrome plating.

    Regards,
    Ray L.
    A jag with real spoke knock off wheels. Nice! Always wondered, do you torque a knock off?

  12. #12
    Join Date
    Feb 2006
    Posts
    7063

    Re: General purpose mallet recommendations

    Quote Originally Posted by mountaindew View Post
    A jag with real spoke knock off wheels. Nice! Always wondered, do you torque a knock off?
    Nope! You use a 6# lead mallet, and keep whacking it until it no longer moves. Use the same lead mallet to remove it.

    Regards,
    Ray L.

    Attached Thumbnails Attached Thumbnails CameraZOOM-20150729161245163.jpg  

  13. #13
    Join Date
    Jul 2006
    Posts
    367

    Re: General purpose mallet recommendations

    STUNNING!!!!!!!
    pete

  14. #14
    Join Date
    Aug 2017
    Posts
    21

    Re: General purpose mallet recommendations

    guys

    different hammers for different jobs

    lead hammer is the original "dead blow" hammer , it will Flow at the point of impact and impart all of the energy into what your hitting. lack of damage to surface finish as well as it will not melt from compression energy

    copper hammer is used when you need the hammer to grab but not slip off a target, it to will deform slightly reducing blowback. will not damage chromed steels

    plastic dead blows without replaceable faces are junk, good for walnuts
    plastic dead blows with replaceable faces are great. can make replacement faces from any material and swap when you need.

    Ray is Right
    lead hammer , pound untill it moves then poundit the oposite way untill it dont move. seems barbaric but it is the Right way.

    Nice Jag

  15. #15
    Join Date
    Nov 2008
    Posts
    110

    Re: General purpose mallet recommendations

    About lead hammers - i heard juwleliers don't use them beacuse they leave residue - if contaminated gold is heated (soldered) residue creates hard to remove stains.

  16. #16
    Join Date
    Oct 2011
    Posts
    134

    Re: General purpose mallet recommendations

    Probably over kill but just bought a nice lixie dead blow Lixie Industrial Mallets, Sledges & Hammers 2" 56oz (hard/med/soft) with screw faces.

    As no HF in Australia and the local stores want $80+ for a dead blow....

    i had a friend who had one and it was very nice.

    Cheers,
    Adrian

  17. #17
    Join Date
    Feb 2006
    Posts
    7063

    Re: General purpose mallet recommendations

    Quote Originally Posted by thaisurplus View Post
    plastic dead blows without replaceable faces are junk, good for walnuts
    The Harbor-Freight deadblow hammer has replaceable faces - they just come with the whole rest of the hammer attached. They cost about $5 each, and both of mine have, so far, lasted 10+ years, and are still going, so I have a hard time considering them "junk".

    Regards,
    Ray L.

  18. #18
    Join Date
    Aug 2014
    Posts
    257

    Re: General purpose mallet recommendations

    So some 43 years ago I made these in shop class & I’m still banging things with them. We used a beer can for the lead mold using recycled wheel weights. The handle had a bolt in the end to help hold the lead on. For the brass hammer we just welded/brazed some stock onto the handle.

    Wasn’t too good with knurling thing back then, but I don’t know if could do any better now either.

    Yeah, for some things you can’t beat HF …


  19. #19
    Join Date
    Jun 2014
    Posts
    1780

    Re: General purpose mallet recommendations

    Sounds like this Topic has about been beat to death ha!! Couldnt resist.............

    I have a HF deadblow, still works but the plastic is splitting on the sides of it, some plastics keep shrinking over time, guess its time for a new one??
    mike sr

  20. #20
    Join Date
    Jan 2009
    Posts
    234

    Re: General purpose mallet recommendations

    Trusty Cook.... They make them for Snap-on.
    Machines: Grizzly G0704 Mill W/ 3-Axis DRO | Birmingham 12X36 Lathe W/ CNC Retrofit PMDX-126/107 W/ESS 3ph W/ WJ200 VFD

Page 1 of 2 12

Similar Threads

  1. General-use steel recommendations
    By aarongough in forum Uncategorised MetalWorking Machines
    Replies: 16
    Last Post: 09-04-2012, 05:38 AM
  2. What general purpose cutting tool to use?
    By BilllyK in forum DIY CNC Router Table Machines
    Replies: 2
    Last Post: 01-15-2010, 11:36 AM
  3. specialized, single-purpose CNC for making "talking strips": general building tips?
    By Glass-Giant in forum Mechanical Calculations/Engineering Design
    Replies: 8
    Last Post: 04-09-2007, 10:20 PM
  4. What is the Ideal, General Purpose Car???
    By HayTay in forum Community Club House
    Replies: 32
    Last Post: 08-07-2006, 11:07 AM
  5. Trying to decide on a general purpose endmill, that will last.
    By phantomcow2 in forum MetalWork Discussion
    Replies: 12
    Last Post: 07-08-2006, 06:59 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •