585,978 active members*
4,345 visitors online*
Register for free
Login
IndustryArena Forum > CNC Electronics > CNC Machine Related Electronics > Capacitor calculation for toroidal transformer and rectifier bridge
Page 2 of 2 12
Results 21 to 35 of 35
  1. #21
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Thanks.

    50000uf on ebay is very expensive but 47000uf is cheap. I can buy 3x 47000uf 50v. What do you think?

  2. #22
    Join Date
    Dec 2003
    Posts
    24221

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    The down side is the larger the cap bank value, the higher Kva required for the transformer when used at maximum load.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  3. #23
    Join Date
    Apr 2015
    Posts
    170

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Quote Originally Posted by Azalin View Post
    Thanks.

    50000uf on ebay is very expensive but 47000uf is cheap. I can buy 3x 47000uf 50v. What do you think?
    Sorry I should have said 47000uf, it is a standard size. You should be fine with those. Most servo's are fairly tolerant to a small ripple and you will never get a perfectly smooth supply no matter what you do. I would strongly recommend you fit discharge resistors to avoid any accidents. they can hold their charge for many hours when OC.

  4. #24
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Got it. Thanks.

    Just ordered two 47000uf 50v.

    Sent from my MI 5s Plus using Tapatalk

  5. #25
    Join Date
    Apr 2013
    Posts
    1899

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Quote Originally Posted by Azalin View Post
    Got it. Thanks.

    Just ordered two 47000uf 50v.

    Sent from my MI 5s Plus using Tapatalk
    Take the safety warning very seriously. If one of those explode in your face you might lose an eye or two. Especially true with the cheap ebay capacitors.

  6. #26
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Sure.

    Is a discharge resistor same as bleeder resistor? (please see the attached image)

    Then I have new questions

    - Do I need to use a discharge resistor on each capacitor?
    - What value of a resistor I need to use for 47000uf 50v?

  7. #27
    Join Date
    Jan 2018
    Posts
    30

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    If you want to know how much the voltage across the capacitor will sag between charging pulses from the rectifier, it's pretty simple to calculate. Just type the following into Google and it'll tell you

    3kW / 24V / 47000e-6F /(2 * 50Hz)

    Adjust any of the nos as you want, but I think you'll conclude you've been very poorly advised and it simply isn't going to work.

  8. #28
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    I'm always open to good advises.

    Sent from my MI 5s Plus using Tapatalk

  9. #29
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Quote Originally Posted by davidloomes View Post
    If you want to know how much the voltage across the capacitor will sag between charging pulses from the rectifier, it's pretty simple to calculate. Just type the following into Google and it'll tell you

    3kW / 24V / 47000e-6F /(2 * 50Hz)

    Adjust any of the nos as you want, but I think you'll conclude you've been very poorly advised and it simply isn't going to work.
    Why did you say that, really?

  10. #30
    Join Date
    Apr 2015
    Posts
    170

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Quote Originally Posted by davidloomes View Post
    If you want to know how much the voltage across the capacitor will sag between charging pulses from the rectifier, it's pretty simple to calculate. Just type the following into Google and it'll tell you

    3kW / 24V / 47000e-6F /(2 * 50Hz)

    Adjust any of the nos as you want, but I think you'll conclude you've been very poorly advised and it simply isn't going to work.
    That doesn't make any sense, I admit I am not an electronic engineer but surely the "voltage sag" as you refer to will depend entirely on the load, which is something of a variable in this case. I agree that higher capacitance equates to a smoother output but the application does not require a perfectly smooth or stabilized supply. A quick look at many servo amplifier specs show an huge tolerance to voltage variations and from personal experience I can vouch for this.

  11. #31
    Join Date
    Apr 2016
    Posts
    43
    Quote Originally Posted by Azalin View Post
    The speed controller is a CC Edge 130a brushless speed controller. Normally this thing is designed to work with LiPo batteries so voltage droop is not a problem.

    Simply, can we say the more uf and v on the capacitor is the better?
    You might want to look up the duty cycle on that ESC, because of rc components are usually never ment to be run at full load over time. U probably want some good airflow going over that thing as well.
    Are you putting this on a lathe?

  12. #32
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Quote Originally Posted by oscilloman View Post
    You might want to look up the duty cycle on that ESC, because of rc components are usually never ment to be run at full load over time. U probably want some good airflow going over that thing as well.
    Are you putting this on a lathe?
    I'm putting it on my mill.

    A good air flow is the next thing I'll do after I get all the thing running. I'll build a box with 2 large fan on sides. I'll also use a big aluminum heat sink on the bridge.

    I didn't say I'll run the motor at full power but this is a electric heli ESC. Electric helis usually run at full speed plus governed. When the heli bogs down the ESC pushes it even more to recover the head speed.

  13. #33
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Maybe this video will give you an idea what this ESC is capable of. Actually the ESC used on the heli is the 100a version.


  14. #34
    Join Date
    Nov 2008
    Posts
    110

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    Quote Originally Posted by Bdrangdo View Post
    That doesn't make any sense, I admit I am not an electronic engineer but surely the "voltage sag" as you refer to will depend entirely on the load, which is something of a variable in this case. I agree that higher capacitance equates to a smoother output but the application does not require a perfectly smooth or stabilized.
    He used transformer power rating to roughly estimate maximum amperage - worst case scenario. Number you get from this equation is higher (larger "sag") than i Praxis since equation assumes capacitors will be charged in pulses - when input voltage reaches maximum. Nevertheless - its a simple equation that can give you useful estimation.
    Helicopter esc may work with large range of input voltages but no idea how it would react to pulses...
    Reading posts from OP i get the feeling that this transformer may be repurposed welding trafo - hopefully not a cheap one that will overheat after 5 minutes.

  15. #35
    Join Date
    Mar 2014
    Posts
    1131

    Re: Capacitor calculation for toroidal transformer and rectifier bridge

    The trafo was a special order. The company uses all copper material on their products so I hope it'll work cool

    Sent from my MI 5s Plus using Tapatalk

Page 2 of 2 12

Similar Threads

  1. Bridge rectifier go poof
    By blfinche in forum Hobbycnc (Products)
    Replies: 12
    Last Post: 12-02-2020, 06:01 PM
  2. Replies: 0
    Last Post: 03-09-2011, 04:39 AM
  3. Bridge Rectifier Location
    By cbarsh in forum Bridgeport / Hardinge Mills
    Replies: 5
    Last Post: 07-11-2008, 05:08 AM
  4. small rectifier and capacitor all in one
    By dgalaxy in forum CNC Machine Related Electronics
    Replies: 0
    Last Post: 02-02-2007, 12:24 AM
  5. bridge rectifier
    By osdhillon in forum CNC Machine Related Electronics
    Replies: 4
    Last Post: 12-30-2005, 04:24 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •