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IndustryArena Forum > Machine Controllers Software and Solutions > Controller & Computer Solutions > Advice and recommendations for replacing an ageing controller
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  1. #1
    Join Date
    Jul 2014
    Posts
    26

    Advice and recommendations for replacing an ageing controller

    We are using a laservibrometer to perform vibration scans on various objects.


    The system consistsof an Aerotech U500 motion controller (PCI), and a pair of Aerotec1000DC servo motors, one of which is controlling a linear axis andthe other a rotation axis.
    The motors havecontinuous torque rating of 135 OZ-IN.
    The laser head ismounted on the linear axis.


    We are looking toreplace the ageing Aerotech motion controller for two main reasons:
    1) Drivers are notsupported on versions of Windows newer than XP, and our IT departmentwants us to upgrade to reduce network vulnrabilities.
    2) It is hard tofind modern Desktop computer with a PCI slot. The card is also HUGEand need special large form factor PC case.


    We have our ownscanner software and would plan to adapt our software to work withnew motion controller’s library/API.


    I’m not an experton CNC motion control but it seems to me that our requirements mustbe pretty typical and we might be able to use an inexpensive generalpurpose motion controller, if such a thing exists?


    I’d be veryinterested to have your insight into controllers we might consider.Also let me know if I am wrong in assuming we can use a genericmotion controller – i.e. is there some reason benefit to getting anewer controller from Aerotech, e.g. compatibility with the motors,cables etc.


    Thanks in advance!

  2. #2
    Join Date
    Mar 2003
    Posts
    35538

    Re: Advice and recommendations for replacing an ageing controller

    The KFLOP might fit your needs.
    https://dynomotion.com/KFLOP.html
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Jul 2014
    Posts
    26

    Re: Advice and recommendations for replacing an ageing controller

    Ah, that looks like it could be perfect. Thank-you for the suggestion ger21. I see there is even a sub-forum for KFLOP controller here on cnczone. Always a plus to have a decent community of users.

  4. #4
    Join Date
    Apr 2010
    Posts
    2

    Re: Advice and recommendations for replacing an ageing controller

    I am looking for Aerotech U500 tool kit setup software .any help?

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