Hi All,
I need a sanity check. I have a 2018 DT-2 Mill with a 20,000 RPM Spindle. We use it mostly for endmills and drills under 0.125" in aluminum. Tolerances are not too tight on the parts either. There is one operation that we did that required a 0.375" 3 flute endmill with a 37 deg. helix. The cut parameters are 13,250 RPM at 180 IPM. Ap is 0.800" and Ae is 0.056". The operation is milling a hole thru the part with an adaptive stratagy. A starter hole is already drilled in the center. Material is 7075 T6 Aluminum. The issue I am having is really nasty fretting on the tool tapers. I checked the pull studs, pull stud torque, Tool runout, and changed to a different holder. Results were the same. I decided to check the taper with some Dykem Hi-Spot blue and I really think that this machine has the taper ground like crap. This is a brand new machine and there are 46 hours on this spindle. I know im a bit heavy with my blue but the results are pretty clear in my mind. At least I think. I contacted my HFO and they think that I am being too aggressive with a BT30 Machine. I call BS. I know 30 taper machines are light but this is not a heavy cut. I have seen people take similar cuts on even lighter machines.
Any advice on this would be appreciated.
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