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IndustryArena Forum > MetalWorking Machines > Cincinnati CNC > A2100 start up diagnostics
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  1. #1
    Join Date
    Mar 2018
    Posts
    9

    A2100 start up diagnostics

    Hello

    I had the "Power supply malfunction" fail (8004e) many times without any dependence and tendency, so I was adviced to disassembly, clean the ISA ports and assembly again all the components of the controller. I disassembled, cleaned carefully with fine sandpaper the ISA's for any oxidations (male and female), blew them with compressed air and assembled again.
    1. As result the system started to fail on the hardware diagnostics (Bridge board WS- Failed). Only once from about 10 times it passed the whole diagnostics and the machine worked about 1 hour fine, then appeared Realtime timeout (8004d) and since then it won't pass the Bridge board WS diagnostic. On the extended diagnostics appears sometimes 80C31: Failed; Realtime processor power-up: Failed and sometimes
    80C31: OK; Realtime processor power-up: Failed. Can anybody give me advice where should I look for bad connection or something...

    2. What's the proper position for hooking up the reset cable on the Bridge board (pic 1 or pic 2)??? On the pic 3 is how it's connected to the RT board.

  2. #2
    Join Date
    Oct 2016
    Posts
    128

    Re: A2100 start up diagnostics

    Quote Originally Posted by Kumanov View Post
    Hello

    I had the "Power supply malfunction" fail (8004e) many times without any dependence and tendency, so I was adviced to disassembly, clean the ISA ports and assembly again all the components of the controller. I disassembled, cleaned carefully with fine sandpaper the ISA's for any oxidations (male and female), blew them with compressed air and assembled again.
    1. As result the system started to fail on the hardware diagnostics (Bridge board WS- Failed). Only once from about 10 times it passed the whole diagnostics and the machine worked about 1 hour fine, then appeared Realtime timeout (8004d) and since then it won't pass the Bridge board WS diagnostic. On the extended diagnostics appears sometimes 80C31: Failed; Realtime processor power-up: Failed and sometimes
    80C31: OK; Realtime processor power-up: Failed. Can anybody give me advice where should I look for bad connection or something...

    2. What's the proper position for hooking up the reset cable on the Bridge board (pic 1 or pic 2)??? On the pic 3 is how it's connected to the RT board.
    If you end up needing the boards I have a dismantled machine that might have the same computer.


    Sent from my iPhone using Tapatalk

  3. #3
    Join Date
    Mar 2018
    Posts
    9

    Re: A2100 start up diagnostics

    Quote Originally Posted by dillonfitz View Post
    If you end up needing the boards I have a dismantled machine that might have the same computer.


    Sent from my iPhone using Tapatalk
    You have PM

  4. #4

    Re: A2100 start up diagnostics

    Hi, try to replace the thermal paste in the processor and also ad a fan. Mine did that and was only the bad thermal paste that was never changed and should be changed evey 2 years.

  5. #5
    Join Date
    Mar 2018
    Posts
    9

    Re: A2100 start up diagnostics

    Quote Originally Posted by andrecorreia View Post
    Hi, try to replace the thermal paste in the processor and also ad a fan. Mine did that and was only the bad thermal paste that was never changed and should be changed evey 2 years.
    Thank you for the advice, I'll try.

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