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IndustryArena Forum > CAM Software > Dolphin CADCAM > lathe post processor help for kmotion cnc
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  1. #1
    Registered
    Join Date
    Oct 2009
    Posts
    194

    lathe post processor help for kmotion cnc

    trying to get my lathe cutting but need the dolphin to spit out some code to play with kmotion cnc
    i see an incremental I J PPR in the PPR editor but for the life of me i cant use it from the dolphing cam

    is this going to work out?
    HTML Code:
    TITLE:
        :T1 = {
                    MACH3 CNC Milling Controller
                Copyright (c) 2003 Dolphin CADCAM Ltd 
    		Modified to remove quadrant splitting in Arcs.   nov 2013   mmm.
              }
    END:
    
    WORDS:
           :TMP   =  {DDDDDD.dd}
           :BLOCK =  {"N"DDDD}
           :XAXIS =  {"X"DDDDD.ddd} {"X"DDD.dddd}
           :YAXIS =  {"Y"DDDDD.ddd} {"Y"DDD.dddd}
           :ZAXIS =  {"Z"DDDDD.ddd} {"Z"DDD.dddd}
           :XARC =   {"I"DDDDD.ddd} {"I"DDD.dddd}
           :YARC =   {"J"DDDDD.ddd} {"J"DDD.dddd}
           :DELAY =  {"G04X"DDDDD.ddd}
           :DWELL =  {"P"DDDD.ddd}
           :PECK =   {"Q"DDDDD.ddd} {"Q"DDD.dddd}
           :RPLANE =  {"R"DDDDD.ddd} {"R"DDD.dddd}
           :FEED =   {"F"DDDDD.dddI} {"F"DDD.dddd}
           :SPIN =   {"S"DDDD} 
           :TOOL =   {"T"DD} 
           :SUBPR =  {"P"DDDD} 
           :REPEAT =  {"L"DDDD} 
           :CRC =    {"D"DD} 
           :TLC =    {"H"DD}
           :INDEX = {"INDEX"DDD.ddd}
           :PROGNO = {"O"DDDDD}
    END:
    
    GROUPS:
          :G1 = { G00  G01  G02  G03 }
          :G8 = { G73  G74  G76 G80 G81  G82  G83  G84  G85  G86  G87  G88  G89 }
          :G2 = { G17  G18  G19 }
          :G3 = { G90  G91 }
          :G4 = { G94  G95 }
          :G5 = { G20  G21 }
          :G6 = { G40  G41  G42 }
          :G7 = { G43  G44  G49 }
          :G9 = { G98  G99 }
          :G10 = { G54  G55  G56  G57  G58  G59 }
          :M1 = { M00  M01  M03  M04  M05 M06 }
          :M2 = { M98  M99 }
    END:
    
    CYCLES:
        DRILL       CANNED
        DRILLDWELL  CANNED
        DEEPDRILL   EXPAND
        NDEEP       CANNED
        NPECK       CANNED
        PECKDRILL   EXPAND
        NPECK       CANNED
        REAM        CANNED
        BORE        CANNED
        TAP         CANNED
        TAPNOREV    EXPAND
        LHTAP       EXPAND
        LHTAPNOREV  EXPAND
        HELIX	VECTOR
    END:
    
    MACROS:
        #N =     { $BLOCK:BLOCK
                   IF ($BLOCK EQ 9995) THEN SET $BLOCK = 5
                   ENDIF }
        #L =     { [RAPID ? (G01) / (G00)]  }
        #FTYPE = { [FEEDTYPE ? (G94) / (G95) ] }
        #X =     { ($X:XAXIS) }
        #Y =     { ($Y:YAXIS) }
        #Z =     { ($Z:ZAXIS) }
        #IINC =     { ($XCEN-$OLDX):XARC }
        #JINC =     { ($YCEN-$OLDY):YARC }
        #IABS =     {  $XCEN:XARC }
        #JABS =     {  $YCEN:YARC }
        #R =     { ($CCLDIST:RPLANE) }
        #P =     { if ( $CDELAY ne 0 ) then ($CDELAY:DWELL) endif }
        #F =     { [RAPID ? [FEEDTYPE ? ($FPM:FEED) / ($FPR:FEED) ] ] }
        #DWELL = { if ($CDELAY ne 0) then (G82) else (G81) endif }
        #DWREM = { if ($CDELAY ne 0) then (G89) else (G85) endif }
        #DWBOR = { if ($CDELAY ne 0) then (G88) else (G86) endif }
        #RAPID = { SET [RAPID] = 2 }
        #FEED  = { SET [RAPID] = 1 }
        #IPLANE = { if ( [CRETRACT] eq 2 ) then
                        (G99)
                    else
                        (G98)
                    endif }
        #CRCX =   { [CUTCOM ? (G40) / (G41) / (G42)] }
        #CRCNOX = { [CUTCOM ? NULL / ($CRCNO:CRC) / ($CRCNO:CRC) ] }
        #CRC   = { NULL }
        #CRCNO = { NULL }
        #Q     = {  (ABS($CD1):PECK) }
    
    END:
    
    RULES:
         :INIT = {
                  SET $USR1 = 0
                  SET $USR5 = 2.5
                  SET $BLOCK = 1
                  set $INCR  = 1
                  set $RAPIDFEED = 10000 ; rapid feedrate
                  }
        :PARTNO = { "( Produced       :- " $TIME "  " $DATE " )" EOB
                    "( CNC File       :- " $CNCNAME " )" EOB
                    "( Post Processor :- " $POST " )" EOB
                    "( Part Number ID :- " $JOBTEXT " )" EOB
                  }
        :XPROGNO = { "%" EOB $PROGNO:PROGNO EOB }
        :UNITS = { #N (G00) [UNITS ? (G21) / (G20)] (G17) (G90)
                   (G40) (G49) (G80) EOB
                   IF ([UNITS] EQ 1) THEN
                      SET $USR2 = 0.0005
    		  set $PRECISION = 0.001
                   ELSE
                      SET $USR2 = 0.00005
    		  set $PRECISION = 0.0001
                   ENDIF
                 }
    
        :STOP = { UNSETALL
                  #N (M00) EOB 
                }
    
        :OPSTOP = { UNSETALL
                    #N (M01) EOB
                  }
    
        :PPRINT = { #N $JOBTEXT EOB }
    
        :RETRACT = { #N (G00) #Z eob }
    
        :GOTO = {
                SET $USR3 = 0
                IF ((ABS($DELTAX) GE $USR2) OR (ABS($DELTAY) GE $USR2)) THEN
                   SET $USR3 = 1
                ENDIF
                IF (($USR3 EQ 1) OR (ABS($DELTAZ) GE $USR2)) THEN
                   #N #L #CRC 
                   IF ((ABS($DELTAX) GE $USR2) OR (ABS($DELTAY) GE $USR2)) THEN
                      $X:XAXIS $Y:YAXIS
                   ENDIF
                   IF (ABS($DELTAZ) GE $USR2) THEN
                      #Z
                   ENDIF
                   #CRCNO #F EOB
                ENDIF
                 }
    
        :GOCLW =  { #N (G02) #CRC #X #Y #Z #IINC #JINC #CRCNO #F eob }
    
        :GOACLW = { #N (G03) #CRC #X #Y #Z #IINC #JINC #CRCNO #F eob }
    
        :DELAY  = { #N $DELAY:DELAY eob }
    
        :SPINDLE = { #N $SPINDLE:SPIN [SPIN ? NULL / (M03) / (M04) ] eob
                     #N #FTYPE EOB  }
    
        :FINISH = { #N (M09) EOB
                    #N (M30) EOB "%" EOB }
    
        :SELCTL = {
            IF ($USR1 EQ 1) THEN
               #N (M09) EOB
            ENDIF
            SET $USR1 = 1
            UNSETALL
            set $CYCLETIME = $CYCLETIME + 0.5 ; 30 seconds for a tool change
            if ( $Z ne $ZTLOAD ) then
                #N (G00) (G28) $ZTLOAD:ZAXIS eob
                #N (G49) EOB
            endif
            #N (G49) eob
            #N $TOOLNO:TOOL (M06) "  ( " $JOBTEXT " )" eob
            #N (G00) (G43) $CLEARP:ZAXIS $TLCNO:TLC eob }
    
        :DRILL = { #N #IPLANE #DWELL #X #Y #Z #R 
                   IF ($CDELAY NE 0) THEN
                      ($CDELAY:DWELL)
                   ENDIF              
                   #F eob }
    
        :BORE =  { #N #IPLANE #DWBOR  #X #Y #Z #R 
                   IF ($CDELAY EQ 0) THEN
                      ($USR5:DWELL)
                   ELSE
                      ($CDELAY:DWELL)
                   ENDIF
                   #F eob }
    
        :REAM =  { #N #IPLANE #DWREM #X #Y #Z #R #F EOB }
    
        :TAP  =  {#N #IPLANE (G84) #X #Y #Z #R #F EOB }
    
        :NPECK = { #N #IPLANE (G83) #X #Y #Z #Q #R #F EOB }
    
        :NDEEP = { #N #IPLANE (G83) #X #Y #Z #Q #R #F EOB }
    
        :DRILLDWELL = :DRILL
    
        :COOLANT = {IF  ([COOLANT] EQ 1) THEN
                       #N (M09) EOB
                    ENDIF
                    IF ([COOLANT] EQ 2) THEN
                       #N (M08) EOB
                    ENDIF
                   }
    
        :CYCLEOFF = {
                     #N (G80) EOB
                     UNSET (G8)
                     unset :RPLANE
                     unset :PECK
                     UNSET (G9)
                     UNSET :FEED
                     UNSET :ZAXIS
                     UNSET :DWELL
                    }
    
        :GOHOME = { if ( $Z lt $CLEARP ) then
                #N (G00) (G80) $CLEARP:ZAXIS eob
            endif
            #N (G00) $XSAFPOS:XAXIS $YSAFPOS:YAXIS EOB
            #N (G00) (G28) $ZSAFPOS:ZAXIS eob 
            #N (G49) EOB }
    
        :CLEARP = {
            if ($CLEARP lt $CLDIST) then
                ERRMSG "Clear plane is below Wsurf - DANGER"
            endif
            }
    
    
    END:
    shizuoka an-s knee mill=kflop/kanalog running nema 34 dc brushed servos
    cincinnati sabre 750=kflop/kanalog building now with ac brushless servos

  2. #2
    Registered
    Join Date
    Oct 2009
    Posts
    194

    Re: lathe post processor help for kmotion cnc

    so my main issue here is the arc's are backwards
    pretty sure there must be a simple fix?
    CAM is this.......



    and the output in kmotioncnc looks like this up close.......

    shizuoka an-s knee mill=kflop/kanalog running nema 34 dc brushed servos
    cincinnati sabre 750=kflop/kanalog building now with ac brushless servos

  3. #3
    Registered
    Join Date
    Oct 2009
    Posts
    194

    Re: lathe post processor help for kmotion cnc

    well i figured it out in about 12 hours.
    now free to anyone who may need it.
    HTML Code:
    TITLE:
    	:T1 = {
    		CNC Lathe
    			Mach3 Radius Mode Post
    			G32 type threading
    			Modified by Steve Blackmore 06/04/05
    	}
    	:T2 = {
    			Added Mach3 Constant surface speed support 30/01/05
    			Added G83 peck drilling 02/03/05
    			New tool format support added 27/07/05
    			Altered M6 to follow tool select 24/12/05
    			Modified by Steve Blackmore
    	}
    END:
    
    VERSION:
            FILEVERSION 11.0 TURNING turbo modified!!!!!
    END:
    
    WORDS:
    	:TMP = {DDDDDD.dd}
    	:BLOCK = {"N"DDDD" "}
    	:XAXIS = {"Z"DDDDD.ddd" "} {"Z"DDD.dddd" "}
    	:YAXIS = {"X"DDDDD.ddd" "} {"X"DDD.dddd" "}
    	:XARC = {"K"DDDDD.ddd" "} {"K"DDD.dddd" "}
    	:YARC = {"I"DDDDD.ddd" "} {"I"DDD.dddd" "}
    	:ARAD = {"R"DDDDD.ddd" "} {"R"DDD.dddd" "}
    	:DELAY = {"G04 P"DDD" "}
    	:DWELL = {"P"DDDD.dddd" "}
    	:PECK = {"Q"DDDDD.ddd" "} {"Q"DDD.dddd" "}
    	:NDEEP = {"Q"DDDDD.ddd" "} {"Q"DDD.dddd" "}
    	:RPLANE = {"R"DDDDD.ddd" "} {"R"DDD.DDDD" "}
    	:FEED = {"F"DDDDD.dddI" "} {"F"DDD.dddd" "}
    	:SPIN = {"S"DDDD" "}
    	:TOOL = {"T"ZDD}
    	:SUBPR = {"P"DDDD" "}
    	:REPEAT = {"L"DDDD" "}
    	:CRC = {"D"DD" "}
    	:TLC = {""ZDD" "}
    	:SURF = {"S"DDDD" "}
            :SRAD = {"R"DDDD.ddI} {"R"DD.ddddI}
    	:INDEX = {"INDEX"DDD.ddd" "}
    	:PROGNO = {"O"DDDDD" "}
    	:NUM1 = {" "DDDD.dddd" "}
    	:ROT = {" "DD" "}
    	:TOOLD = {DDDDD.ddd} {DDD.dddd}
    END:
    
    AXES:
    	YSCALE		1
            XSCALE		1
    	TURRET
    END:
    
    GROUPS:
    	:G1 = {G00_ G01_ G02_ G03_ G80_ G81_ G82_ G83_ G83.1_ G84_ G85_ G86_ G87_ G88_ G89_}
    	:G2 = {G17_ G18_ G19_}
    	:G3 = {G90_ G91_ G90.1_ G91.1_}
    	:G5 = {G48_ G93_ G94_ G95_ G96_ G97_}
    	:G6 = {G20_ G21_}
    	:G7 = {G40_ G41_ G42_}
    	:G8 = {G43_ G49_}
    	:G10 = {G98_ G99_}
    	:G12 = {G50_ G51_ G54_ G55_ G56_ G57_ G58_ G59_ G59.1_ G59.2_ G59.3_}
    	:G13 = {G61_ G61.1_ G64_}
    	:G4 = {M00_ M01_ M02_}
    	:G7 = {M03_ M04_ M05_}
    	:G8 = {M07_ M08_ M09_}
    	:G9 = {M48_ M49_}
    END:
    
    CYCLES:
    
         	NPECK       CANNED
    	NDEEP       CANNED
    	TURN	    EXPAND
    	FACE	    EXPAND
            THREAD	    EXPAND
    END:
    
    MACROS:
    	#N = {
    		$BLOCK:BLOCK
    
    		; If the block number reaches the max (according to RD274) start over
    		; Note: 'N' has no meaning in processing and is there for readability ONLY
    		IF ($BLOCK EQ 99990) THEN
    			SET $BLOCK = 5
    		ENDIF
    	}
    
    	#L = { [RAPID ? (G01_) / (G00_)]  }
    	#FTYPE = { [FEEDTYPE ? (G94_) / (G95_) ] }
    	#X = { $X:XAXIS }
    	#Y = { $Y:YAXIS }
    	#I = { $XCEN:XARC }
    	#K = { $YCEN:YARC }
    	#AR = { $ARCRAD:ARAD }
    	#R = { ($CCLDIST:RPLANE) }
    	#P = { IF ($CDELAY NE 0) THEN ($CDELAY:DWELL) ENDIF }
    	#F = { [RAPID ? [FEEDTYPE ? ($FPM:FEED) / ($FPR:FEED)] ] }
    	#DWELL = { IF ($CDELAY NE 0) THEN (G82_) ELSE (G81_) ENDIF }
    	#RAPID = { SET [RAPID] = 2 }
    	#FEED = { SET [RAPID] = 1 }
    	#SPIN =  { ($SPINDLE:SPIN) [SPIN ? (M05_) / (M03_) / (M04_) ] }
    	#SURF =  { IF ( $SURF GT 1) THEN
                       $SURF:SURF
                   ELSE "S525"
                   ENDIF
                  }
    	#GCLW = {
    		IF ($USR11 EQ 0) THEN
    			(G03_)
    		ELSE
    			(G02_)
    		ENDIF
    		}
    	#GACLW = {
    		IF ($USR11 EQ 0) THEN
    			(G02_)
    		ELSE
    			(G03_)
    		ENDIF
    		}
    	#IPLANE = {
    		IF ([CRETRACT] EQ 2) THEN
    			(G99_)
    		ELSE
    			(G98_)
    		ENDIF
    	}
    
    	#CRC = {
    		; Only output G41/G42 if part surface is requested (PSPROG=2) which means the CNC
    		;  has to offset the tool
    		IF ([PSPROG] EQ 2) THEN
    			[CUTCOM ? (G40_) / (G41_) / (G42_) ]
    		ENDIF
    	}
    
    	#CRCNO = { 
    		IF ([PSPROG] EQ 2) THEN
    			($CRCNO:CRC)
    		ENDIF
    		}
    
      #Q = { ABS($CDEPTH/$CNDEPTH):NDEEP }
    
    	#Q = { ABS($CDEPTH/$CNDEPTH):NPECK }
    
    	#UNSET = {
    		IF ((ABS($DELTAX) LT $USR8) AND (ABS($DELTAY) LT $USR8)) THEN
    			UNSETALL
    		ENDIF
    	}
    
    END:
    
    RULES:
    
    	:INIT = {
    		set $RAPIDFEED = 100	 ; rapid feedrate
    		SET $USR11 = 0 ; Set to 1 if Proturn Arcs to be negated (dependant on tool)
    		SET $USR12 = 0 ; set for Arc direction fix for FRONT turret and TURN cycles.
    		SET $USR13 = 1.0 ; SCALE FACTOR TO COMPENSATE FOR ANGLES BEING WRONGLY SCALED IN INCH.
    		SET $USR14 = 0.0
    	}
    
    	:START = {
    		; start with N10, increment in 1s
    		SET $BLOCK = 1
    		set $INCR = 1
    	}
    
    	:ORIGIN = {
    		;#N (G92_) $ORIGINY:YAXIS $ORIGINX:XAXIS EOB
                    ;unset :XAXIS
    		;unset :YAXIS
    	}
    
    	
    
    	:RETRACT = { #N #L #Y #X EOB }
    
    	
    
    	
    
    	:UNITS = {
    		; G20/G21 = Inch/MM units
    		; G18 = XZ Plane
    		; G64 = Constant velocity mode (G61 = exact stop)
    		; G80 = Cancel modal motion (deactivates all move modalities)
    		; G90 = Absolute mode (G91 = Incremental mode)
    		; M49 = Disable speed/feed overrides
    
    		#N [UNITS ? (G21_) / (G20_)] (G18_) (G64_) (G80_) (G90_) (M49_) "G90.1 "
    
    		; KAA - changed order to default IN so that the set is not needed 2x for each IN
    		; Sets MIN change in move for a program block to be written
    		SET $USR8 = 0.00005		; default IN scale
    		set $usr13 = 25.4
    
    		IF ([UNITS] EQ 1) THEN
    			SET $USR8 = 0.0005	; set MM scale
    			SET $USR13 = 1.0
    		ENDIF
    
    		(G40_) (G49_) (G80_) EOB
    		
    		#N #FTYPE #F EOB
    		
    	}
    
    	
    	:CUTCOM = {
    			IF (0 NE 0) THEN
    			; Only output G41/G42 if part surface is requested (PSPROG=2) which means the CNC
    			;  has to offset the tool
    			IF ([PSPROG] EQ 2) THEN
    				[CUTCOM ? (G40_) / (G41_) / (G42_) ]
    			ELSE
    				(G40_)
    			ENDIF
    
    			#CRCNO EOB
    		ENDIF
    	}
    
    	:GOTO = 
    		{
    		NULL ; "DISTANCE : " $DISTANCE:NUM1 EOB
    		IF ($DISTANCE GE $USR8) THEN
    			#N #CRC #CRCNO EOB
    			#N #L #Y #X #FTYPE #F EOB
    		ENDIF
    		}
    
    	:GOCLW = {
    		#UNSET
    		IF (([PSPROG] NE 2) OR ([CUTCOM] LT 2)) THEN
    			#N #CRC EOB
    			#N #GCLW #Y #X #AR #F EOB
    		ELSE
    			#N #CRC #CRCNO EOB
    			#N #GCLW #Y #X #AR #F EOB
    		ENDIF
    	}
    
    	:GOACLW = {
    		#UNSET
    		IF (([PSPROG] NE 2) OR ([CUTCOM] LT 2)) THEN
    			#N #CRC EOB
    			#N #GACLW #Y #X #AR #F EOB
    		ELSE
    			#N #CRC #CRCNO EOB
    			#N #GACLW #Y #X #AR #F EOB
    		ENDIF
    	}
    
    	:DELAY = { #N $DELAY:DELAY EOB }
    
    	:NDEEP = { #N (G83) #Y #X #R #Q #IPLANE #F EOB }
    
    	:NPECK = { #N (G83.1) #Y #X #R #Q #IPLANE #F EOB }
    
    	:SCREWING = { 	#N "G32 " #Y #X #F EOB
    		UNSET (G5)
    		UNSET :FEED
    	}
    	:SCRCUT = {
                	UNSET :FEED
    		#N #FTYPE #F EOB
    	       	#N (G0_) #X #Y EOB
    		#N (G1_) $CXSTART:XAXIS $CYSTART:YAXIS EOB
    		#N (G76_) ($CYEND-$CDEPTH):YAXIS $XEND:XAXIS ""$FEEDANGLE:PA " "$PITCH:FS " "$ROUGHCUTS:DS " "$FINISHCUTS:PF " T0 " $SPINDLE:SPIN ""$CLDIST:PO eob
    		#N (G94_)eob
          		UNSET :FEED
    
        }
    
    
    	:SPINDLE = {UNSET (G5)
    
            	IF ( [SPIN] eq 1) then
            	    	#N (M05) eob
            	ENDIF
            	IF ([SPINTYPE] EQ 2 ) THEN
            		#N [SPIN ? NULL / (M03_) / (M04_) ] #FTYPE #F EOB
    			#N (G48_) $MAXSPIN:SPIN " " EOB
    			#N (G96_) $SURF:SURF EOB
            	ELSE
            		#N [SPIN ? NULL / (M03_) / (M04_) ] #FTYPE #F EOB
    			#N (G97_) $SPINDLE:SPIN " " EOB
            	ENDIF }
    
    
    
    	:FINISH = { #N (M05_) (M09_) EOB
    			#N (M30_) EOB " " EOB }
    
    	
    
    	:SELCTL = {
    		SET $USR11 = 0
    		IF ([TURRET] EQ 2) THEN
    			SET $USR12 = 1     ; Front Turret, set $USR12 for TURN cycles arc direction
    		else
    			SET $USR12 = 0
    		ENDIF
    		set $CYCLETIME = $CYCLETIME + 0.5 ; 30 seconds for a tool change
    			#N (M09_) EOB
    	        	#N "G00"" " $YSAFPOS:YAXIS $XSAFPOS:XAXIS (M05_) EOB
    
    		IF ($X NE $XTLOAD ) THEN
    			#N (G28_) $XTLOAD:XAXIS EOB
    			#N (G49_) EOB
    
    		ELSE
    		IF ($Y NE $YTLOAD ) THEN
    			#N (G28_) $YTLOAD:YAXIS EOB
    			#N (G49_) EOB
    
    		ENDIF
    		ENDIF
    		EOB
    
    			#N (G49_) EOB
    			
    			
    		}
    
    	
    
    	:CYCLEOFF = {
    		#N (G80_) EOB
    		unset :G1
    		UNSET(M08_)
    		UNSET:RPLANE
    		UNSET(M09_)
    		UNSET :FEED
    		UNSET:YAXIS
    		UNSET:XAXIS
    		UNSET (G5)
    		UNSET :SPIN
    		UNSET :PECK
    		UNSET :DWELL
    	}
    
    	:GOHOME = {
    		UNSET (G5)
    		UNSET :FEED
    		UNSET :SPIN
    		#N "G00" " " $YSAFPOS:YAXIS $XSAFPOS:XAXIS #FTYPE #F EOB
    		}
    
    
    END:
    shizuoka an-s knee mill=kflop/kanalog running nema 34 dc brushed servos
    cincinnati sabre 750=kflop/kanalog building now with ac brushless servos

  4. #4

    Re: lathe post processor help for kmotion cnc

    As far as I can see the post is configured to output IJ values as Incremental.
    Dolphin CAD CAM Ltd

  5. #5

    Re: lathe post processor help for kmotion cnc

    Best advice I can give is to send me a few sample cnc programs which you know will run on your machine tool and I will see what I can do, send to michael@dolphincadcam.com
    Dolphin CAD CAM Ltd

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