HI. I'm having trouble with my CNC plasma tabel. I use Mach3 and Sheetcam, both have their licenses installed. I have set the rapid clearance 30 mm on sheetcam and in the post processor i use says that the torch will be referenced out at start of cut and every 50mm of movement thereafter but that never happens. on the G code is a G00 Z30 line after each cut but it gets always ignored and the torch just goes to the next cut with that same height it was cutting and catches on the very warped material i use. . . but when i turn off THC mode on mach3 it executes the line just fine and after each cut it goes 30 mm up and than moves to the next cut but i cant just cut without THC because the material is very warped. I don't know if it has something to do with mach3, sheetcam/post processor or my breakout board!? here are some of my specs and i hope someone can help me
CNC plasma table specs:
Software: Mach3, Sheetcam.
Hardware: Chinese breakout board with USB connection, PriceCNC AVHC10 torch height controll, Z axis with floating head G31 probing
Post processor:
function OnAbout(event)
ctrl = event:GetTextCtrl()
ctrl:AppendText("plasma AVHC10 post processor\n")
ctrl:AppendText("\n")
ctrl:AppendText("Modal G-codes and coordinates\n")
ctrl:AppendText("Comments enclosed with ( and )\n")
ctrl:AppendText("M03/M05 turn the torch on/off\n")
ctrl:AppendText("Incremental IJ\n")
ctrl:AppendText("The torch is referenced at cut start and every 50mm of movement thereafter\n")
ctrl:AppendText("Designed for use with Mach3 and PriceCNC AVHC10\n")
ctrl:AppendText("Post variables:\n")
ctrl:AppendText("refdistance - set the distance between each reference\n")
end
-- revision 3/2/07
-- Removed final safety move. This is now done in SheetCam
-- revision 7/10/05
-- Added new arc handling
-- created 27/10/04
-- Based on plasma1.post
function OnInit()
post.SetCommentChars ("()", "[]") --make sure ( and ) characters do not appear in system text
post.Text (" (Filename: ", fileName, ")\n")
post.Text (" (Post processor: ", postName, ")\n")
post.Text (" (Date: ", date, ")\n")
if(scale == metric) then
post.Text (" G21 (Units: Metric)\n") --metric mode
else
post.Text (" G20 (Units: Inches)\n") --inch mode
end
post.Text (" G53 G90 G40\n F1\n S500\n")
switchoffset = 0.93
bigarcs = 1 --stitch arc segments together
minArcSize = 0.05 --arcs smaller than this are converted to moves
end
function OnNewLine()
post.Text ("N")
post.Number (lineNumber, "0000")
lineNumber = lineNumber + 10
end
function OnFinish()
post.Text (" M05 M30\n")
end
function OnRapid()
if(math.hypot(endX-currentX , endY-currentY) < 0.001 and endZ < currentZ) then return end
post.ModalText (" G00")
post.ModalNumber (" X", endX * scale, "0.0000")
post.ModalNumber (" Y", endY * scale, "0.0000")
post.ModalNumber (" Z", endZ * scale, "0.0000")
post.Eol()
end
function OnMove()
post.ModalText (" G01")
post.ModalNumber (" X", endX * scale, "0.0000")
post.ModalNumber (" Y", endY * scale, "0.0000")
post.ModalNumber (" Z", endZ * scale, "0.0000")
post.ModalNumber (" F", feedRate * scale, "0.0###")
post.Eol()
end
function OnArc()
if(arcAngle <0) then
post.ModalText (" G03")
else
post.ModalText (" G02")
end
post.NonModalNumber (" X", endX * scale, "0.0000")
post.NonModalNumber (" Y", endY * scale, "0.0000")
post.ModalNumber (" Z", endZ * scale, "0.0000")
post.Text (" I")
post.Number ((arcCentreX - currentX) * scale, "0.0000")
post.Text (" J")
post.Number ((arcCentreY - currentY) * scale, "0.0000")
post.ModalNumber (" F", feedRate * scale, "0.0###")
post.Eol()
end
function OnPenDown()
post.ModalText(" G31 Z -100")
post.ModalNumber (" F", 500 * scale, "0.0###")
post.Eol()
post.ModalText(" G92 Z0.0\n")
post.ModalText (" G00")
post.ModalNumber(" Z", switchoffset, "0.0000")
post.Eol()
post.ModalText(" G92 Z0.0\n")
post.CancelModalNumbers()
post.ModalText (" G00")
post.ModalNumber (" X", endX * scale, "0.0000")
post.ModalNumber (" Y", endY * scale, "0.0000")
post.ModalNumber (" Z", pierceHeight * scale, "0.0000")
post.Eol()
post.Text ("\n M03\n")
if (pierceDelay > 0.001) then
post.Text (" G04 P")
post.Number (pierceDelay,"0.###")
post.Eol()
end
end
function OnPenUp()
post.Text (" M05\n")
if (endDelay > 0) then
post.Text (" G04 P")
post.Number (endDelay,"0.###")
post.Eol()
end
end
function OnNewOperation()
post.Text (" (Process: ", operationName, ")\n")
end
function OnComment()
post.Text(" (",commentText,")\n")
end
function OnToolChange()
post.Text (" M06 T")
post.Number (tool, "0")
post.Text (" (", toolName, ")\n")
end
function OnNewPart()
post.Text(" (Part: ",partName,")\n");
end
function OnDrill()
OnRapid()
OnPenDown()
endZ = drillZ
OnMove()
OnPenUp()
endZ = safeZ
OnRapid()
end