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  1. #21
    Join Date
    Nov 2015
    Posts
    33

    Re: Random limit switch false trip


    Hi Jim,

    May have narrowed the issue down to the ethernet connection at the Servo Box. I can create a limit switch trip by wiggling the cables at the box with the Servo powered off. So I am thinking there is a weak connection where the ethernet port is mounted to the board that holds the Gecko. Can't really see in there so I guess I will have to remove them to inspect closely. Anything I should know before doing that?

    Bob

  2. #22
    Join Date
    Dec 2013
    Posts
    5717

    Re: Random limit switch false trip

    Good detective work!

    Maybe the socket connection is a bit loose. I have actually gone in with a small hooked probe (bent paper clip?) and bent the the contacts a bit to get a better contact. Over time with vibration the connection can get a bit weak. Also it can oxidize, so reaching in with an emery board and cleaning the contacts can help also.
    Jim Dawson
    Sandy, Oregon, USA

  3. #23
    Join Date
    Nov 2015
    Posts
    33

    Re: Random limit switch false trip

    Jim,

    Well I cleaned all the contacts with 2000 grit polishing paper and electronic contact cleaner, reseated all the connections in the Servo.... so far so good. It has been up for 4 hours with no faults. In retrospect, this sort of makes sense thinking about the behavior of the mill, especially when it would trip with the Servo powered off. I will let it idle all day tomorrow just to make sure it is resolved.

    Thanks!

  4. #24
    Join Date
    Apr 2020
    Posts
    5

    Re: Random limit switch false trip

    wired switch are actually closed to each other thats why most people dontt notice

  5. #25
    Join Date
    Dec 2013
    Posts
    5717

    Re: Random limit switch false trip

    Quote Originally Posted by lumenire View Post
    Jim,

    Well I cleaned all the contacts with 2000 grit polishing paper and electronic contact cleaner, reseated all the connections in the Servo.... so far so good. It has been up for 4 hours with no faults. In retrospect, this sort of makes sense thinking about the behavior of the mill, especially when it would trip with the Servo powered off. I will let it idle all day tomorrow just to make sure it is resolved.

    Thanks!

    My Pleasure :cheers:
    Jim Dawson
    Sandy, Oregon, USA

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