I decided to start with the X Axis Long braces. I'm using my little home-built 7th Sojourn router to cut the parts. Even though the Sojourn only has 15" of X travel, I managed to cut out the full 58" long X braces by the fact that I can pass parts all the way through the machine without obstruction. I had to chop the X brace into 4 g-code programs but with the help of a jig, setup time between cuts was minimized. I've posted a video of the process to YouTube:
[ame]http://www.youtube.com/watch?v=19wVS0ad4ec[/ame]