Folx,
I long while back I did a similar mod to my 9x20. Loved it.
Now it is time to do the same with me "plain" X3 . I have a weird
and totally random issue with the stock setup where spindle, even
w/o any load, would randomly spin down and back up - as if something
trips the controller. Checked brushes, wiring etc - all appear normal.
The problem normally goes away after a few profanities are uttered, mill
turned on and off a few times etc.
I ordered same Minarik 2HP DC controller that I used in my lathe
(under $60, new SCR-type, delivered). Now I am looking for a "better" thread mill DC motor - one with decent shafts, HP, RPM and a way to face mount. Hopefully I will be able to score one for about same amt of money and all that will be left is a timing pulley. What is the stock belt width - 9mm ?
In case I will need a new belt, what is a good place to buy one from ? 5mm pitch x 9mm(?) width .
The goals are:
- eliminate the darn problem with the motor's random spin-downs
- get closer to 3K RPM in high-gear range
- get a beefier motor so that motor doesn't trip when drilling 1/2" holes and stuff
- get a "brand-name", popular controller that can be serviced easily should it ever be necessary .
I plan on mounting the motor the same way as the stock one. I might need to fashion a new mounting plate or, if I get lucky, reuse the stock one by drilling a few extra holes. Might need get a belt of a different length. Will keep the gears, for now - but at a later point, just might explore going with direct drive of the spindle, to eliminate gear noise, tear and wear.
I will get a shroud around vents on the motor - same way I did it on my lathe. Should be nuff to keep the swarf out.
Appreciate any advice from folx that've done something similar.