I'm restoring a 1986 model Jetmatic mill and using EMC2 to control it. I've installed and configured EMC2 using the Pluto-P as the interface. So far I've been able to accurately read the encoders to track position, but I'm having trouble with the H-bridge design. The servos on this machine are 100 volts and 9.5 amps, although the mill supply only outputs 90 volts. Still, the H-bridge needs to be pretty stout.
My first design used MTY55N20E MOSFETS (from Motorola originally, now from ON semi) that I had left from a previous project a long time ago. These are 55 amp 200 volt MOSFETs. I used a pair of LH1262 parts to drive the gates. The LH1262 uses an led to shine on an led stack to create the gate voltage. I liked this design because of the isolation between the control and the power circuits, but the LH1262 is pretty slow, leaving the MOSFET in the linear region too long, and the MOSFETs get very hot very fast (a few seconds is all I dared run them). I was able to get the X-axis going by reducing the voltage to 12 volts, but it is very slow!
So I redesigned the circuit using the IRS2304 from International Rectifier. I followed the example in the IR appnote, replacing the IR2110 with the IRS2304. This design proved disastrous! It blew the lid off the IRS2304 and destroyed my power supply. I haven't determined if the MOSFETS survived yet. Further investigation shows the two high-side MOSFETS are both being driven simultaneously - one with about 8V and the other with about 4V. This only happens if the servo supply voltage is on. If the servo supply is off, only one MOSFET gate is driven, and it is driven with a full 12V. Removing the servo motor from the circuit makes no difference.
Does anyone with experience building H-bridges have some ideas? I suspect I've overlooked something obvious, but I'm not sure what...
Here are links to the relevant data sheets:
MTY55N20E: http://www.onsemi.com/pub/Collateral/MTY55N20E-D.PDF
LH1262: http://www.vishay.com/doc?83802
IRS2304: http://www.irf.com/product-info/data...rs2304spbf.pdf
IR App note: http://www.irf.com/technical-info/appnotes/an-978.pdf
Thanks!
Doug