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IndustryArena Forum > Other Machines > PCB milling > PCB MILLING WITH BAD RESULTS
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  1. #1
    Join Date
    Jun 2004
    Posts
    33

    Unhappy PCB MILLING WITH BAD RESULTS

    I have a k2 kt 1414 and tried milling some copper clad but the results are not great.
    One side doesn't cut the same as the other even if the depth is set the same .
    It seems like the thickness of the board varies from end to end or the something is wrong with my cnc router
    what can I do?

  2. #2
    Join Date
    May 2006
    Posts
    1469
    cwiliam

    Not sure if this is your problem but because isolation routing on PCB material is typically only done a few thou deep it becomes critical that the surface supporting the material is dead flat in relation to the cutting plane.

    What you can do is mill the surface first then fix the PCB material to that surface. This will ensure that the surface of the PCB is perfectly true to the cutting plane.

    Hope this helps, Greg

  3. #3
    Join Date
    Jun 2004
    Posts
    33
    I'll try that
    thank you
    I was looking at denford webpage and their pcb milling machine .It uses a floating head
    I was wondering where I can get a floating head for my Cnc Router
    does Anyone build these or know where I can get one?

  4. #4
    Join Date
    Jan 2008
    Posts
    10

  5. #5
    Join Date
    Dec 2004
    Posts
    1137
    It's as simple as using a spoil board of MDF. Skim the top flat and you are good to go. I use carpet tape yo hold my PCBs for milling. Depth of cut is .005", just enough to get through the 1oz copper.

  6. #6
    Join Date
    Jun 2004
    Posts
    33
    appreciate the help Jay C will take it into consideration

    ivan_j really impressed with ACCURATE 360 but its out of my price range for now .Bookmarked it just in case things get better

  7. #7
    Join Date
    Jun 2004
    Posts
    33
    http://www.ryobitools.com/catalog/sp...ng_bits/AR2070

    Came across this
    has anyone used it?
    One end is spring loaded
    you can see a drill bit in the oval hole it has.
    the bit is held by a hex screw close to the shank
    thought it could be modified to make spring loaded engraving tool by putting a hex screw flush below the oval hole and reduce tension on the spring

  8. #8
    Join Date
    Jun 2003
    Posts
    3312
    You don't need the expense of a floating head. http://millpcbs.com/index.php?option...d=17&Itemid=46 For example see this video done without a floating head: [ame="http://www.youtube.com/watch?v=lhdqBrciQZU"]YouTube - Milling a fine trace double sided pcb[/ame]
    Phil, Still too many interests, too many projects, and not enough time!!!!!!!!
    Vist my websites - http://pminmo.com & http://millpcbs.com

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