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  1. #1
    Join Date
    Mar 2009
    Posts
    162

    stepper motor sizing

    i am looking to build a 60" x 60" router table. i also want to be able to attach a plasma head on it in place of the router.

    its looking like i may be able to get some ball screws that have ~.3" travel per revolution.

    the gantry may be near 150lb

    i want this to be fairly accurate >.001" and fairly quick.

    what size motors should i be looking at?

    can i get away with kelinginc

    G540 3 axis package (One G540 + Three
    KL23H284-35-4B (1/4” Dual shaft with a flat) 387 oz-in + one KL-350-
    48 48V/7.3A 115V /230V power supply: $494.95

    or should i be looking at bigger motors

    3: NEMA 34 640 oz-in Steppper Motors 3 Axis CNC Kit: $709
    A:3 PCS KL-5056, 24V-50V, 5.6A Driver
    B: 3 PCS NEMA 34-640 oz-in Stepper Motors
    C: 1 PCS 48V/ 12.5A, Power Supply
    D:1 PCS C10 Breakout board, E-Stop or Limit Switch can be wired

    or servos

    1: NEMA 34 Servo Motors 3 Axis CNC Kit: $1194

    A: 3 PCS Geckodriver G320, 80V/20A

    B: 3 PCS KL34-180-90 (NEMA 34) Dual Shaft, 1125 oz-in Peak
    90V/40A

    C: 3 PCS US Digital:E5-500-250-N-S-E-G-2
    Individually Packaged Shaft-Mount Optical Encoder with latching
    connector, 500 CPR , fit 1/4" diameter shaft. Molded mounting ears
    for 1.812" bolt circle (with Installation Tool) + 3 PCS
    CA-FC5-SH-NC-6 Connector Encoder Cables

    D: 1 PCS KL-7220, 72V, 20A, Unregulated Power Supply

    E: 5V Power Supply

    F: 1 PCS Breakout Board for 6 axis, Isolated signal, E-Stop or Limit
    Switch can be wired

  2. #2
    Join Date
    Mar 2009
    Posts
    162
    the assembly i am looking at has 2 ball screws and 4 linear bearings, the screws are 57" long 5/8 dia and have .2 pitch..

    if i want 400ipm i would have to turn the screw at 2000rpm.

    would a stepper be able to do that? would a whip be a problem at that speed? on that length and speed?

  3. #3
    Join Date
    Mar 2003
    Posts
    35538
    The G540 package might give you 800-900 useable RPM. As the motors get bigger, they spin slower. If you want faster speeds with steppers, you really need screws with a lead closer to .5

    And screw whip would probably be a problem with a 60" screw and 2000 rpm, if you can get it to spin that fast.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  4. #4
    Join Date
    Mar 2009
    Posts
    162
    so i would only be able to get 180ipm? that would take .33min to go 60" seems kinda slow

    i guess i will pass on the ball screws then

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