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IndustryArena Forum > CNC Electronics > Stepper Motors / Drives > Leadshine DM556 stepper motor driver.
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  1. #1
    Join Date
    Feb 2006
    Posts
    198

    Leadshine DM556 stepper motor driver.

    I recently received one of the new Leadshine DM556, DSP based stepper motors from American Motion Technology. I'm designing a high end telescope mount and have been searching for an extremely smooth stepper driver to compliment the mount.
    My test bed for stepper drivers is a 2'x4' 80/20 CNC router. Important features for me are:
    1. Smoothness of motion. When your tracking stars through mega-buck telescopes, the motion has to be silky servo-like smooth.
    2. Heat. I've tested a lot of steppers and am surprised at the difference the driver topology can make in how much heat is absorbed by the motor. As a high end mount with the motors exposed, I don't want to be burning my customers.
    3. Noise. Nobody likes having a peaceful night of astronomy ruined buy buzzing motors.
    4. Speed. Speed and steppers are often enemy's but in my application, I need a high dynamic range stepper driver so that it doesn't take all night to get to another astronomical object.

    How the Leadshine DM556 rates on my list of important features:
    1. Smoothness of motion: With stepping rates all the way down to 256:1 the microstepping feature is certainly adequate. But large number of microstepps does not necessarily translate to true smooth motion. The great thing about the DM556 is the tuning software that is included with controller. It allows you to have very fine control over the way the motor is handled by the controller. This lets you tune your controller to your motor, essentially eliminating resonance.
    2. Heat: I have been pleasantly surprised at how little motor heating occurs with the DM556. It has been my experience that you can either have a cool motor, or a cool controller but not both. Well, so far I have both with the DM556. I don't know how it does it, but I like it.
    3. Noise: Some of the unipolar choppers that I've tried make a constant hum while the motor is still. This is unacceptable for my application. The DM556 is 100% silent, and even in motion is much quieter than many other drives I've used.
    6. Speed: High speed for my application requires zero loss of steps, smooth motion, and zero resonance. Anything less and you'll have megabuck telescopes being thrown out of optical alignment. My maximum speed on the mount is 1200 RPM. I have only been able to go up to 600 RPM with my test mule router so far. At 600 RPM the motion is very servo like and hauls my 80/20 router around at 150 IPM, I'll be working to test out the DM556 at faster speeds in the future.

    So far I'm very impressed with the DM556. The software tuning of the motors allows excellent performance over a wide range of motors and applications. The smooth DSP controlled performance of the drive is the best I've found yet (at any price) in a stepper driver.

    For reference my test setup was a www.cncrouterparts.com based 80/20 4'x2' router with an ACME 2 start 8 TPI (4 effective) thread. My motors are Hobby CNC 425 oz/in run in bi-polar mode. My power supply is 48volts at sufficient amps.
    Previous to using the DM556 I was using a HCNCPro uni-polar 3 amp driver. Maximum speed was 50IPM, using the same current settings I'm now running at 150IPM (in bi-polar series) with the DM556.

    -Jim

  2. #2
    Join Date
    Feb 2007
    Posts
    4553

    Question

    Do they offer a discount to CNCZone members?

    Quote Originally Posted by Kingjamez View Post
    I recently received one of the new Leadshine DM556,
    http://www.americanmotiontech.com/pr...ries/DM556.htm
    DSP based stepper motors from American Motion Technology. I'm designing a high end telescope mount and have been searching for an extremely smooth stepper driver to compliment the mount.
    My test bed for stepper drivers is a 2'x4' 80/20 CNC router. Important features for me are:
    1. Smoothness of motion. When your tracking stars through mega-buck telescopes, the motion has to be silky servo-like smooth.
    2. Heat. I've tested a lot of steppers and am surprised at the difference the driver topology can make in how much heat is absorbed by the motor. As a high end mount with the motors exposed, I don't want to be burning my customers.
    3. Noise. Nobody likes having a peaceful night of astronomy ruined buy buzzing motors.
    4. Speed. Speed and steppers are often enemy's but in my application, I need a high dynamic range stepper driver so that it doesn't take all night to get to another astronomical object.

    How the Leadshine DM556 rates on my list of important features:
    1. Smoothness of motion: With stepping rates all the way down to 256:1 the microstepping feature is certainly adequate. But large number of microstepps does not necessarily translate to true smooth motion. The great thing about the DM556 is the tuning software that is included with controller. It allows you to have very fine control over the way the motor is handled by the controller. This lets you tune your controller to your motor, essentially eliminating resonance.
    2. Heat: I have been pleasantly surprised at how little motor heating occurs with the DM556. It has been my experience that you can either have a cool motor, or a cool controller but not both. Well, so far I have both with the DM556. I don't know how it does it, but I like it.
    3. Noise: Some of the unipolar choppers that I've tried make a constant hum while the motor is still. This is unacceptable for my application. The DM556 is 100% silent, and even in motion is much quieter than many other drives I've used.
    6. Speed: High speed for my application requires zero loss of steps, smooth motion, and zero resonance. Anything less and you'll have megabuck telescopes being thrown out of optical alignment. My maximum speed on the mount is 1200 RPM. I have only been able to go up to 600 RPM with my test mule router so far. At 600 RPM the motion is very servo like and hauls my 80/20 router around at 150 IPM, I'll be working to test out the DM556 at faster speeds in the future.

    So far I'm very impressed with the DM556. The software tuning of the motors allows excellent performance over a wide range of motors and applications. The smooth DSP controlled performance of the drive is the best I've found yet (at any price) in a stepper driver.

    For reference my test setup was a www.cncrouterparts.com based 80/20 4'x2' router with an ACME 2 start 8 TPI (4 effective) thread. My motors are Hobby CNC 425 oz/in run in bi-polar mode. My power supply is 48volts at sufficient amps.
    Previous to using the DM556 I was using a HCNCPro uni-polar 3 amp driver. Maximum speed was 50IPM, using the same current settings I'm now running at 150IPM (in bi-polar series) with the DM556.

    -Jim
    Patience and perseverance have a magical effect before which difficulties disappear and obstacles vanish.

  3. #3
    Join Date
    Feb 2009
    Posts
    2
    Hi jalessi,

    Read the Ads at http://www.cnczone.com/classifieds/s...p/product/3008 , you can get one DM556 drive to evaluate at the price of $43.00. But you need to write a product review after your evaluation.

  4. #4
    Join Date
    Jun 2009
    Posts
    1

    DM556 stepper driver with 57HS09 stepper motors

    I ordered two sets of DM556 and 57HS09 stepper motor to get the badly needed microstepping capability. I was using a couple of old Superior Electric's stepper motors and controllers previously. And compared to those, DM556 and 57HS09 are simply way better. Like the earlier post, they run much smoother, thanks to the microstepping, and they run much much cooler.
    I am setting up a lab at a university and the products from American Motion Technology are very reasonably price and they perform so well (way beyond my expectations), I strongly recommend their products to anyone who are low on budget but do not want to sacrifice on quality.
    Also, the guy who I was communicating with at AMT has been super nice. He was helping me in every way possible. I will definitely do business again with AMT.

  5. #5
    Join Date
    Jun 2009
    Posts
    1
    Hi, this is my first post.

    I joined up to CNC, funnily enough to learn about the concept of what Jim is talking about.
    A Telescope drive.

    Myself, I bought a KTA-205 Parallel Breakout board, 2 x DM556 Digital Driver and 2 x MOT115 motors (6 wire).

    What I am having trouble is understanding the wiring. As I don't have a preferred method of wiring, (it wasn't given to me), I would like to ask you Jim, how you wired the setup?

    The driver booklet tells you to run extra resistors for the PUL- and DIR- back to the controller. Did you run these wires Jim?

    Very much appreciate a reply.

    Thanks.

    Brett.

  6. #6
    Join Date
    Feb 2009
    Posts
    2
    Hi Brett,

    If you bought two LeadSine DM556 stepper drives and need technical help for them, send an email to LeadShine technical support at [email protected], one of LeadShine support engineers will answer your question in 24 hours.

  7. #7
    Join Date
    Sep 2008
    Posts
    68
    I've got a brand new machine with two leadshine stepper controllers...... they appear to be utter $hite judging by the fact that one failed after less than an hours work on a brand new machine.

    Are leadshine products generally this poor or do I have the Lemon out of an otherwise sound batch?

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