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HAINBUCH Products
HAINBUCH GmbH
Chucks, others
centroteX standard
Standardized more favorable quick change-over interface with extensive clamping device assortment

• Clamping device actuation: power
• Locking: axial
• Max. clamping device Ø: 260 mm
• Ø Capacity: depends upon spindle
• Max. RPM: determined by clamping device
• Change-over time: approx. 5 minutes

Advantages:
• In stock
• Large selection of standard clamping devices
• Bayonet coupling


High speed clamping device change-over

• Clamping device quick change-over system
• Dramatic reduction in clamping device change-over times
• Change-over accuracy between machine adapter and clamping device
• adapter < 0.002 mm – without alignment
• Machine-overlapping utilization of clamping devices
• Power actuation or fluid actuation of the clamping devices are possible
• For easier handling, Monteq mounting aid can be implemented for heavy clamping devices
• Interface between machine and clamping device
Product details Homepage Product request
MANDO Adapt T211
MANDO Adapt T211
Chuck, others
HAINBUCH GmbH
Chucks, others
MANDO Adapt T211
Extremely high clamping force

Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications.

Segmented clamping bushing with extremely hard, wear resistant and rigid segments

The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid. All contact surfaces are completely ground in one operation guaranteeing optimum concentricity.

Advantages

• Workpiece stabilization through axial draw force applied against the workpiece end-stop
• Less expensive segmented clamping bushings and end-stops compared to MANDO T212

Product details Homepage Product request
MANDO Adapt T212
MANDO Adapt T212
Chuck, others
HAINBUCH GmbH
Chucks, others
MANDO Adapt T212
Extremely high clamping force

Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications.

Segmented clamping bushing with extremely hard, wear resistant and rigid segments

The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid. All contact surfaces are completely ground in one operation guaranteeing optimum concentricity.

Advantages

• Workpiece stabilization through axial draw force applied against the workpiece end-stop
• Clamping without draw bolt, consequently ideal for blind bores

Product details Homepage Product request
MANDO Adapt T812
MANDO Adapt T812
Chuck, others
HAINBUCH GmbH
Chucks, others
MANDO Adapt T812
Extremely high clamping force

Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications.

Segmented clamping bushing with extremely hard, wear resistant and rigid segments

The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid. All contact surfaces are completely ground in one operation guaranteeing optimum concentricity.

Advantages

• Radial clamping, no pull-back against workpiece end-stop – ideal for pick-off from the main spindle
• Clamping without draw bolt, consequently ideal for blind bores
Product details Homepage Product request
Face Driver Adaption
Face Driver Adaption
Chuck, others
HAINBUCH GmbH
Chucks, others
Face Driver Adaption
No re-clamping

It is useful, when you can machine a workpiece over its entire length. It is even more practical, if in addition the re-clamping can be omitted. Firstly, this increases concentric precision, secondly, geometric tolerances are »stabilized«, and thirdly, our face driver adaption is also assembled 1-2-3. Simply insert it in the clamping device, tighten the three screws, and that’s it! Our CENTREX interface ensures perfect concentricity.

Advantages:

• Spring-loaded center
• Hard metal face driver
• Assembly in 1 minute without aligning
Product details Homepage Product request
Morse Taper Adaption
Morse Taper Adaption
Chuck, others
HAINBUCH GmbH
Chucks, others
Morse Taper Adaption
Supplement for modular system

The morse taper adaptation is a great supplement for the HAINBUCH modular system. Whether face driver, fixed center, a manually activated mandrel, or even tools – with this adaptation you insert anything that you can adapt into the morse taper connection.

Extending your chuck within seconds

Therefore, you have the possibility of extending your chuck with many additional functions within seconds. This is made possible by the CENTREX quick change-over interface integrated in the adaptation. This means that assembly does not require alignment. Also it is executed with a change-over accuracy of < 0.003 mm at the interface.

Advantages:

• Adaptation possibility via morse taper
• Assembly in 1 minute without alignment
• Self-centering of the adaptation in the chuck ≤ 0,003 mm

Product details Homepage Product request
TESTit SPannkraftmessgerät
TESTit SPannkraftmessgerät
Chuck, others
HAINBUCH GmbH
Chucks, others
TESTit SPannkraftmessgerät
The clamping force control

A regular monitoring of the clamping force is essential for a secure, precise and productive process. Customize with the highest possible cutting rates? Maybe more than you may think your clamping devices! Who is in a highly competitive market, can no longer afford it with» theoretical clamping forces "to make. Regardless the DIN EN 1550, requires static clamping force measurements are carried out by the manufacturer at regular intervals.

Work faster and more cost-effectively

In practice, the holding force for massive structures must be very strong. On the other hand increasingly thin-walled workpieces processed on machine tools ready, which are already close to the contour molded, forged, or deep-drawn. Is here something excessively tensioned, the filigree parts can deform. Only by precise measurement of the clamping force, increase your average values and may work faster, more productive and less expensive.

Measuring clamping force directly at the clamping point

• Clamping force measurement for outer and inner tension
• rotating [see speed] and stationary use
• Data transmission via Bluetooth® on Tablet
• Li-ion battery for over 5 hours of battery life
• Software for the visualization and archiving of measured data
This description was translated from German to English by "Bing Translator".
Product details Homepage Product request
capteX D
capteX D
Chuck, others
HAINBUCH GmbH
Chucks, others
capteX D
Reduction in clamping device change-over times

It is practical that HAINBUCH quick change-over systems nearly fit on every machine. It’s even better that you change the clamping device in just 30 seconds [capteX], and thus earn money more quickly. With the quick change-over systems, capteX, centroteX and mandoteX, you are able to manufacture very flexible on any customer request. And you do it with a change-over accuracy of as much as < 0.002 mm on the interface. Unbelievable, isn’t it?


Machine standstill times are shortened, production times increase

However, our two high-speed solutions have even more to offer: Your machine standstill times are shortened, production times increase accordingly, and the quick change-over systems also pay for themselves quickly. Sensational savings on the entire line. The difference to clamping solutions mounted on the machine? There is virtually no difference! In terms of quality, rigidity and precision, the quick change-over interfaces easily keep up.

Advantages

• Clamping and torsional safety each via a screw
• Bayonet coupling
• With through-bore
• Clamping device quick change-over system
• Dramatic reduction in clamping device change-over times
• Change-over accuracy between machine adapter and clamping device
• adapter < 0.002 mm – without alignment
• Machine-overlapping utilization of clamping devices
• Power actuation or fluid actuation of the clamping devices are possible
• For easier handling, Monteq mounting aid can be implemented for heavy clamping devices
Product details Homepage Product request
capteX B
capteX B
Chuck, others
HAINBUCH GmbH
Chucks, others
capteX B
Reduction in clamping device change-over times

It is practical that HAINBUCH quick change-over systems nearly fit on every machine. It’s even better that you change the clamping device in just 30 seconds [capteX], and thus earn money more quickly. With the quick change-over systems, capteX, centroteX and mandoteX, you are able to manufacture very flexible on any customer request. And you do it with a change-over accuracy of as much as < 0.002 mm on the interface. Unbelievable, isn’t it?


Machine standstill times are shortened, production times increase

However, our two high-speed solutions have even more to offer: Your machine standstill times are shortened, production times increase accordingly, and the quick change-over systems also pay for themselves quickly. Sensational savings on the entire line. The difference to clamping solutions mounted on the machine? There is virtually no difference! In terms of quality, rigidity and precision, the quick change-over interfaces easily keep up.

Advantages

• Clamping and torsional safety each via a screw
• No bayonet coupling [can be mounted without rotary movement]
• Clamping device quick change-over system
• Dramatic reduction in clamping device change-over times
• Change-over accuracy between machine adapter and clamping device
• adapter < 0.002 mm – without alignment
• Machine-overlapping utilization of clamping devices
• Power actuation or fluid actuation of the clamping devices are possible
• For easier handling, Monteq mounting aid can be implemented for heavy clamping devices
Product details Homepage Product request
mandoteX
mandoteX
Chuck, others
HAINBUCH GmbH
Chucks, others
mandoteX
Standardized quick change-over interface especially for mandrels MANDO T211 / 212 size XXS - 4 and MAXXOS T211

• Spannmittel-Betätigung: Kraft
• Verriegelung: axial
• max. Spannmittel-Ø: 139 mm
• Ø Durchlass: kein
• max. Drehzahl: bestimmt Spanndorn
• Wechselzeit des Spannmittels: ca. 1 Minute

Advantages:
• In stock
• Large selection of standard clamping devices
• Bayonet coupling


High speed clamping device change-over

• Clamping device quick change-over system
• Dramatic reduction in clamping device change-over times
• Change-over accuracy between machine adapter and clamping device
• adapter < 0.002 mm – without alignment
• Machine-overlapping utilization of clamping devices
• Power actuation or fluid actuation of the clamping devices are possible
• For easier handling, Monteq mounting aid can be implemented for heavy clamping devices
• Interface between machine and clamping device
Product details Homepage Product request
Monteq mounting aid
Monteq mounting aid
Chuck, others
HAINBUCH GmbH
Chucks, others
Monteq mounting aid
Now a practical support is available for everyone who must set up heavy clamping devices: The Monteq chuck mounting aid for the centroteX quick change-over system. With the Monteq mounting aid alignment and handling are easy. Thanks to the springloaded bearing arrangement the clamping device can even be lifted by hand, the swiveling holder makes it easy to lock the clamping device in the machine-side bayonet, and with an adjustable screw the clamping device can be adjusted onto the spindle.

Key advantages

• Easy and safe handling of heavy clamping devices
• Short changing times thanks to quick-acting screws
• The clamping device is not suspended diagonally
Product details Homepage Product request
CENTREX pallet system
CENTREX pallet system
Chuck, others
HAINBUCH GmbH
Chucks, others
CENTREX pallet system
Manual pallet system with tiny spheres, but enormous effect

Tiny spheres, enormous effect. The CENTREX positioning and centering element has been a standard component of HAINBUCH modular solutions for years. The simple taper-bushing design is found in classics, such as the MANDO Adapt mandrel adaptation, as well as in the capteX and centroteX quick change-over systems.

Self-centering

The HAINBUCH pallet systems also quickly find their center thanks to CENTREX. Designed for heavy-duty handling and extremely high repeatability. The absolute zero point maintains its self-centering almost perfectly, even under thermal expansion. CENTREX is not influenced by swarf or chips. The biggest advantage: It is completely separated from the draw-in mechanism and thus it is extremely precise – even at high draw-in forces.

Advantages

• Manual pallet system
• Extremely high repeatability [≤ 0.003 mm]
• Self-centering even under thermal expansion
• The draw-in force is not transmitted to the centering, since it is separated from the draw-in mechanism
• Insensitive to swarf and chips

Product details Homepage Product request
Clamping heads SE
Clamping heads SE
Chuck, others
HAINBUCH GmbH
Chucks, others
Clamping heads SE
Clamping head SE with hexagonal clamping geometry

With our hexagonal clamping heads you get up to 25 % more clamping force and higher output with the same clamping cylinder actuating force that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. In addition the hexagonal geometry ensures that TOPlus is more resistant to contamination than former clamping head / chuck systems.


Therefore, TOPlus is even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. With a concentric precision of ≤ 0.015 mm!
Product details Homepage Product request
Clamping heads RD
Clamping heads RD
Chuck, others
HAINBUCH GmbH
Chucks, others
Clamping heads RD
Clamping head RD with round clamping geometry

This development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. This clamping head is not only extremely powerful, it is also convincing through simple handling. With the changing fixture you set up in no time.


The combination of steel and rubber, specially developed by HAINBUCH, in conjunction with a vulcanization that has been perfected over decades, is designed for maximum speed and holding force – with optimal concentricity, and incredible rigidity and service life.
Product details Homepage Product request
Clamping heads with special profiles
Clamping heads with special profiles
Chuck, others
HAINBUCH GmbH
Chucks, others
Clamping head with special profile

Do your workpieces include frequently recurring profiles? In these cases we manufacture special profile clamping heads for you. We are also flexible in regards to the type and execution of the vulcanization. Thus, it is possible to have vulcanization run along the bore. For critical components, this is most effective to seal the clamping device.

Advantages

• Special profiles possible
• Parallel clamping over the entire clamping length
• The vulcanized rubber takes over the clamping movement
• Extended life time and powerful circumferential clamping due to rigid steel segments with over 60 HRC
• Precisely radially fixed
Product details Homepage Product request
Segmented clamping bushings
Segmented clamping bushings
Chuck, others
HAINBUCH GmbH
Chucks, others
Segmented clamping bushings
Heavy duty

In terms of precision, stability, and flexibility the vulcanized segmented clamping bushings are unbeatable. They consist of segments made of chrome/nickel, case hardened steel that is very hard, extremely wear resistant, and rigid [60 HRC]. Plus, they do not have to »bend« to clamp the workpiece. In addition, all functional surfaces are completely ground in one clamping setup. The result: maximum concentricity, maximum holding power, and long life span.

Key advantages

• Parallel clamping over the entire clamping length
• Vibration dampening through rigid steel segments
• Large clamping ranges due to elastic vulcanization between the segments
Product details Homepage Product request