Jongen UNI-MILL VHC 526W

Particularly öeconomic face milling tool for roughing and finishing of steel, stainless steel and cast iron. This generation of face milling tools convinces due to the high number of cutting edges and the soft cut through the effectively positive rake angle and offers highest productivity on medium and large machines. Axial infeed max. 6.7mm with effectively 8 cutting edges.

The different numbers of teeth of the attachable milling cutters allow the optimum selection for the necessary machining processes. The inserts are available in different grades, optimally adapted to the material to be machined. A wide finishing plate is also available. Translated with DeepL

Particularly economical face milling tool for roughing and finishing of steel, stainless steel and cast iron. Highest productivity on small and medium machines, axial infeed max. 3.5mm with effectively 8 cutting edges. The program consists of arbors and shanks in different diameters and in close and wide pitch. The different numbers of teeth allow the optimum selection for the necessary
machining processes. The inserts are available in different grades, optimally adapted to the material to be machined. A wide finishing insert is also available. Translated with DeepL

The round insert milling system consisting of different tool types and different insert types. This offers enormous flexibility. Attachment mills are available in the diameter range from 40mm to 125mm. The shank milling cutters are designed according to DIN 1835-B (Weldon) and are available in diameters ranging from 28mm to 40mm and with two different shank diameters. The range also includes screw-in milling cutters, which are available in diameters of 28mm, 32mm and 40mm. The effective 8-flute indexable inserts can be used with an axial infeed of up to 5mm.  The inserts are available in different qualities and can thus be optimally selected for the material to be machined. Translated with DeepL

The B31 type milling cutters were specially developed for corner and groove milling in roughing and finishing operations. The tools offer a high metal removal rate due to a possible infeed ap of up to 12mm. Up to an infeed ap of 9mm, almost heel-free walls are realized. 

Due to the different cutting materials and geometries, materials such as steel, stainless steel, cast materials, materials that are difficult to machine, as well as non-ferrous metals and aluminum can be machined without any problems.

The tools offer extremely high economic efficiency due to their more positive cutting behavior and the effectively 6-edged inserts (reversible insert „3 to 6“). Two different inserts are available, a precision sintered insert and a peripherally ground insert. D Translated with DeepL

The new milling system Type B32 has been specially designed for corner and groove milling in roughing and finishing operations for light and medium machines. The tools offer a high metal removal rate due to a possible infeed ap of up to 6mm. Even with full infeed ap of 6mm, almost heel-free walls are realized. 

The tools offer extremely high efficiency due to their more positive cutting behavior and the effectively 6-flute inserts (cover plate „3 on 6“). Due to the different cutting materials and geometries, materials such as steel, stainless steel, cast materials, difficult-to-cut materials, as well as non-ferrous metals and aluminum can be machined without any problems.

The program includes both slip-on mills according to DIN8030-A, as well as shank mills according to DIN1835-B (Weldon). All tools have bores for internal cooling.
The arbor milling cutters are available in the diameter range 32-80, in close and normal pitch. The shank milling cutters are available in diameters of 25mm and 32mm.
This allows an optimal selection for almost all machining processes. Translated with DeepL

This new corner milling cutter program offers machine-friendly machining with maximum productivity and precision. The comprehensive range of tools, consisting of slip-on, shank, screw-in and end milling cutters, enables universal applications such as face, corner and slot milling, ramping and contour milling. Heel-free milling is possible up to an insert depth ap of 10mm.

Different numbers of teeth (narrow and wide pitch) allow the use of the tools for roughing and finishing but also for large cavities.

The 2-bladed inserts of the B25 have a maximum insert depth of up to 14mm and are available in a precision sintered, a precision ground and a precision ground and polished version.

The positive cutting edge geometries and stable cutting edges ensure machine-friendly and low-vibration machining, while the state-of-the-art insert geometries also ensure high process reliability. Translated with DeepL

Innovative step milling cutter type FP 853 for an especially economic roughing and finishing machining qualified for steel, stainless steel and cast iron. This new step milling cutter generation satisfies on the one hand by the 6 effective edges (reversible insert “3 to 6”) per insert and on the other hand by the soft cutting manner, generated the by effectively positive rake angle. Thanks to the positive-negative entangled clearance angles on the insert’s circumference, an optimal and almost vibration-free insert seat is granted; the negative setting of the inserts ensures an especially stable insert seat. Provided that the FP 853 is a precision ground insert with a highly positive chip breaker, a high precision and surface quality is obtained on the work piece. The step milling cutter Type 853 allows an axial depth of cut of up to 8 mm, with a cutting speed of up to 350 m/min and feed rate per tooth of up to 0,35 mm. Thanks to the three different carbide grades all usual steels high grade steels, cast iron as well as hard-to-machine materials can be machined.

Disc mills S01-S05:
Disc mills with locating bore to DIN 138 (SF) and slip-on disc mills locating bore to DIN 8030-A (SFA) diameter range 63-250 mm available, depending on version
cutting widths 4.0 - 12.0 mm
AND
disc mills B27:
Disc mills with locating bore to DIN 138 (SF) and slip-on disc mills locating bore to DIN 8030-A (SFA) Diameter range 125-250 mm available, depending on version;Cutting widths 14.0 - 16.0 - 18.0mm

The Jongen UNI-MILL disc mills are manufactured with the highest precision in the carrier bodies, thus eliminating the need for time-consuming adjustment. They offer the highest precision and consistent tool life due to completely ground indexable inserts - with real 4 cutting edges per indexable insert.
The result is a straight groove base with surface finish Rz 25-30.
Due to the different grades and geometries available, these tools are suitable for almost all materials. Translated with DeepL

Solid carbide milling cutter type 650W for the production of T-slots according to DIN-650. The Jongen UNI-MILL solid carbide milling cutter VHM 650W is suitable for machining all common types of steel and cast iron, and also for machining stainless steels and difficult-to-machine materials. The effective three cutting edges ensure high productivity, while the regrindability of the tool ensures a high cost-benefit factor. The central cooling channel of the tool supports chip flow and optimally cools the cutting edge at the same time. The optimized macro geometry produces high edge stability. The shank is designed as a Weldon shank in accordance with DIN 6535-HB to ensure stable holding of the tool. The milling cutters are available in diameters ranging from 12.5x6 to 32.0x14 mm. Translated with DeepL

Solid carbide end mill solid Carbide 460 to vorwärtigen and back chamfering and deburring. With this solid carbide end mill-type, it is possible in a direction of rotation - without spindle stop - and deburred on both sides. The tools have a bevel angle of 45 ° and have a chamfer width 2-6 mm depending on diameter. The shank is for a stable image of the tool, according to DIN 6535-HA as Glattschaft executed. The solid carbide end mill of type 460 are available in the diameter ranges from 3-12 mm.

Quarter-circle solid carbide cutters solid Carbide 462 to fillet and deburring. This solid carbide end mill-type is perfectly suitable to fillet edges, radii between 0.5 and 6, 0 can be on the work piece mm +/-0.02 to connect. This rounding is done by the outlet angles of the RADIUS on the tool sales-free. By the type of Ti10 are the tools for processing of almost all materials such as structural steel, tool steel, tempered steel and unalloyed suitable low-alloy and high-alloy steel but also grey cast iron, nodular cast iron, aluminium, etc.. The shank is for a stable image of the tool, according to DIN 6535-HA as Glattschaft executed. The type 462 solid carbide cutters are available in the diameter range from 8-20 mm.

Solid carbide drill of type VHB 55508 for drilling depths up to 8xD

These drilling tools have been specially designed for universal drilling of a wide variety of steels, stainless steels, as well as cast materials and are versatile.

The face geometry enables precise drilling. The point angle of 140 degrees, supported by a perfectly formed point with facet grinding, ensure excellent centering ability.

An optimal flow of the chips, even at drilling depths up to 8xD, is made possible on the one hand by the large chip spaces. On the other hand, the chip is formed in the groove and not on the bore wall due to the optimized groove shape with run-out radius. This avoids compression and sticking, the surface quality is improved and friction is reduced.
The polished chip flutes also improve chip flow and increase the chip removal speed by reducing frictional resistance. As a result, chip pickup is avoided.

The optimized macro geometry with long straight main cutting edge reduces cutting pressure and cutting forces, enables excellent metal removal rates and extremely long tool life.

An optimized micro geometry results in a stable cutting edge. A double guide chamfer increases the bore precision and the bore alignment. The particularly high surface quality on the guiding chamfers reduces friction with the bore wall.

This high productivity and bore quality is also achieved at high feed rates and cutting speeds.

All tools are equipped with internal coolant holes. This not only optimizes chip flow, but also enables longer tool life due to lower temperatures and less heat input into the workpiece.

Up to shank diameter <6mm, the solid carbide drills are exclusively available with shank according to DIN 6535-HA, for all larger shank diameters 3 variants are possible, shank according to DIN 6535-HA, according to DIN 6535-HB and according to DIN 6535-HE. Translated with DeepL

Jongen drills are designed for high-performance chipping of steel, high grade steel, hard to machine materials, cast iron and aluminum. The application of these tools easily allows to create a bore depth up to 3x diameter. Due to the variety of available tool diameters in the range of 14-44mm and close graduation in 0.5mm steps, almost all useful bore dimensions can be manufactured. The tools have a good initial drill penetration, due to a perfect coordination of inserts’ geometries and angles of incidence which provide soft entry in material. Thus, the high process reliability is maintained even with the difficult spot drilling conditions.

The new Jongen UNI-MILL VHM 478W HD08 have from diameter 6 internal coolant channels and were specially developed for high-performance machining of all combustible steel materials, such as low-alloy and high-alloy steels, as well as cast materials. Machining of stainless steel is also possible.

The areas of application are full flutes, ramping, helical and pocket milling.

The specially developed geometry with unequal helix angle and unequal face pitch effectively mitigates vibration.

The two straight coolant channels with front exit ensure better cooling of the cutting edges and excellent chip removal. At the same time, the tools have an optimum ratio between large chip spaces and a stable core.

The stable cutting wedge geometry enables even unstable and vibration-requiring machining operations. The optimized free grinding with soft burrs to the shank improves tool rigidity
while increasing tolerance to shocks.

The homogeneous cutting edge with a defined cutting edge radius results in a very long tool life and reliable process reliability even under difficult conditions. Translated with DeepL

Solid carbide milling cutter VHM 479W HD08 for high performance machining.

The versatile areas of application include corner milling, circumferential milling, full grooves, ramping with up to 29° plunge angle, helical milling, as well as trochoidal milling. These Jongen UNI-MILL solid carbide milling cutters are suitable for both roughing and finishing and can therefore be used almost universally.

Thanks to the stable, yet open, 4-bladed design, this tool type is particularly suitable for the economical machining of materials that cause problems due to poor chip removal when using traditional tool designs. This applies, for example, to the machining of stainless steel, difficult-to-machine materials such as nickel-based alloys and titanium, as well as the machining of steel materials up to medium strength values. This type of tool has been specially designed for these applications.

Four generously dimensioned profile grooves in conjunction with a stable basic construction and a positive cutting edge geometry with a special cutting edge preparation make these tools very powerful and resilient in combination.
Enlarged chip grooves in the face area ensure optimized chip removal during full grooving with infeed ap to 1xD depth.

In addition, the internal cooling with front exit (from diameter 6mm) not only ensures better cooling, but also supports the chip removal during full grooving, ramping, helix and pocket milling.

The carbide with a grain size of 1.0µm offers very good wear resistance and edge stability combined with high toughness. The silicon-doped HiPiMS coating has an extremely homogeneous and high-performance layer structure and thus particularly high hardness and temperature stability. This combination of optimally matched carbide and coating – the grade HD08 – offers high flexural strength and wear resistance at high process temperatures.

The shank is designed according to DIN 6535-HB (Weldon) and ensures a safe extraction of the tool. The optimized free grinding with soft bergs to the shank results in improved tool rigidity with increased tolerance against shocks. Translated with DeepL

Solid carbide milling VHM 494W Hi06 for high performance machining.

The areas of application are corner milling, trochoidal milling, full grooves, ramping, drilling and helical milling. These tools are suitable for machining all common steels, as well as stainless steels and cast materials. These tools therefore offer a wide range of applications.

The homogeneous cutting edge with a defined cutting edge radius enables long tool life and reliable process reliability even under difficult conditions. The corner chamfer ensures high edge stability.

The unequal helix and pitch angles reliably prevent vibrations and ensure smooth running and process stability, as well as excellent surface quality. The optimized macro geometry enables a high metal removal rate and lower power consumption due to lower cutting forces. An optimized free grinding with soft bergs to the shank achieves improved tool stiffness with increased tolerance to shocks.

The special face geometry enables very steep ramping angles and helix spirals and thus high stock removal rates. The tools can quickly penetrate into the solid at the final working depth and from there cut the material with high ap values. At the same time, they have very smooth running, even in machining operations with a high axial content.

The new Jongen UNI-MILL VHM 494W Hi06 have ügen two straight Kühlmittelkanäle with front exit. These ensure optimum cooling of the cutting edge and excellent chip removal. Chip removal is additionally supported by wide chip grooves. Translated with DeepL

The Jongen UNI-MILL VHC 516W Ti10 has been developed for the trochoidal milling of steel, but also the machining of stainless steel and cast iron is possible. The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced. Optimized micro and macro geometries allow a high cutting volume and result in longer tool life. The edge chamfer and the differential tooth pitch prevent vibrations and ensure very smooth running as well as high process stability. Chip breakers and optimized chip spaces provide an optimal chip flow The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.

The Jongen UNI-MILL VHC 526W Ti08 has been developed for the trochoidal milling of stainless steel, but the machining of standard steels is also possible. The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced. Optimized micro and macro geometries allow a high cutting volume and result in longer tool life. The edge chamfer and the differential tooth pitch prevent vibrations and ensure very smooth running as well as high process stability. Chip breakers and optimized chip spaces provide an optimal chip flow The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.

The Jongen UNI-MILL VHC 555W Ti08 has been developed for the trochoidal milling of hard-to-machine and heat-resistant materials. The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced. Optimized micro and macro geometries allow a high cutting volume and result in longer tool life. The differential tooth pitch prevents vibrations and ensures very smooth running as well as high process stability. Chip breakers and optimized chip spaces provide an optimal chip flow. The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.

The Jongen UNI-MILL VHC 567W HX70 is a specialist for the trochoidal milling in the area of hard machining. The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced. Optimized micro and macro geometries allow a high cutting volume and result in longer tool life. The differential tooth pitch prevents vibrations and ensures very smooth running as well as high process stability. Optimized chip spaces provide an optimal chip flow. The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.

Ball end mill for roughing and finishing with effectively 2 cutting edges on the circumference.

Application areas are the form milling, chambering, spiral interpolation and the groove milling, as well as the application of concave radii. Due to the different adaptation possibilities, even large cavities can be machined without any problems.

The spherical copy mills are available as shank mills with clamping shank according to DIN1835-B (Weldon), as well as according to DIN1835-A (smooth shank) in the diameter range of 12 - 32mm, as well as screw-in mills (compatible with many systems on the market) in the diameter range 12 - 32mm

In these spherical copy mills are effectively 2-edged, asymmetrical indexable inserts used. These are precision sintered with positive chip groove and have a rounded cutting edge.
The inserts are – provided with different radii depending on the type –.
The inserts are available in three different coatings and thus allow the processing of almost all common materials. Translated with DeepL

These tangential tools are characterized by a very stable design and extremely quiet and machine-friendly milling behavior, with maximum productivity.

A positive rake angle ensures machine-friendly milling, the positive axial adjustment for a soft cutting behavior.

The tools are available as corner milling cutters or multi-tooth milling cutters.

Ground as well as directly pressed inserts are available, so this program can be used for different applications. The inserts have effectively 4 cutting edges and allow a feed ap of up to 12mm. A wide finishing plate is also available. Translated with DeepL

Type B27 tangential tools for maximum productivity and machine-friendly operation.

The new corner and face milling program convinces by a quiet and machine-friendly milling behavior with simultaneous highest productivity and precision. The area of application ranges from corner and face milling to full grooves and circumferences of almost all common materials.

The soft and machine-friendly machining is made possible by the very positive geometry design, a positive rake angle and a positive axial angle of attack.
The tangential mounting position ensures an enormously high process reliability.

The indexable inserts are effectively 4-bladed and allow a cutting depth ap of up to 9mm

The program includes corner plug-in mills and 75-degree face plug-in mills, as well as multi-tooth mills as plug-in mills and as shank mills.

All tools are designed with holes for internal coolant supply. Translated with DeepL

The new corner and face milling program of the type B29 impresses with its quiet and machine-friendly milling behavior combined with maximum productivity and long tool life. The field of application ranges from corner and face milling to full grooves and circumferences of almost all common materials.

The smooth and machine-friendly cutting process is made possible by a positive rake angle and a positive axial angle of attack. At the same time, the integrated drag chamfer produces very good surfaces.

The indexable inserts are effectively 4-fluted and allow a cutting depth ap of up to 8mm.

The program includes corner plug-in mills according to DIN 8030-A, in normal and close pitch, as well as shank mills with clamping shank according to DIN 1835-B. In addition, multi-tooth mills with clamping shank according to DIN 1835-B are available. Translated with DeepL