FH-SX-i series, the complete range of state-of-the-art horizontal machining centers
Robust, fast and highly precise. JTEKT offers everything modern machining centers need to perform with the FH550SX-i, FH630SX-i, FH800SX-i, FH1000SX-i and FH1250SX-i models.
- Tool taper: #50
- Pallet size: 550 mm to 1250 mm
- Machining capacity: up to Ø 2,400 x 2,000 mm
- Workpiece weight: max. 5,000 kg
Integration into automated manufacturing systems is also possible without any problems. Whether fully automatic robot cell or flexible pallet automation, in any case, the FH-SX-i series provides modern and high-precision machining centers.
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FH5000, the new generation of horizontal machining centers
Compact, fast and highly precise. With the new FH5000S-i, FH5500S-i and FH5500SX-i models, JTEKT offers everything that modern machining centers must deliver.
- Tool taper: #40 or #50
- Pallet size: 500 mm or 550 mm
- Machining capacity: Ø 900 x 1,100 mm
- Axis acceleration: >= 1 G
- Workpiece weight: max. 1,000 kg
Integration into automated manufacturing systems is also possible without any problems. Whether fully automated robot cell or flexible pallet automation, in any case, the new FH5000 series provides modern and high-precision machining centers.
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The PRO.FLEX6 is a highly flexible, vertical 5-axis machining center for the precise and economical production of complex workpieces.
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The PRO.H4 is a horizontal, extremely economical machine concept with the best price/performance ratio.
Large workpiece capacity leaves virtually nothing to be desired. Up to 630 mm workpiece diameter and a maximum table load of 400 kg offer sufficient reserves for productive work.
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FH1600SX5-i, for machining large and heavy workpieces
Robust, precise and universally applicable. JTEKT offers with the model FH1600SW5-i everything that a modern machining center must provide.
- tool taper: #50
- high torque on the spindle
- pallet size: 1,600 x 1,250 mm
- machining capacity: up to Ø 3.200 x 2.200 mm
- workpiece weight: max. 8.000 kg
Integration into automated manufacturing systems is also possible without any problems. Whether fully automatic robot cell or flexible pallet automation, in any case, the FH-SX-i series provides modern and high-precision machining centers.
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With the PRO.E series, MAP offers powerful, vertical machining centres in proven cross table design, which, with an optimum price/performance ratio, provide a precise and economical solution to a wide range of manufacturing tasks.
The extensive basic equipment of the machine as well as numerous individual options for application-specific configuration leave practically nothing to be desired.
Work productively - with the vertical ones from MAP!
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PRO.X1000 - UNIVERSAL, DYNAMIC AND POWERFUL
A 5-axis machining centre that represents a perfect combination of dynamics, flexibility and performance. With this claim MAP Werkzeugmaschinen GmbH developed the new PRO.X1000.
The result is a highly productive 5-axis vertical machining centre that can economically implement almost any manufacturing task thanks to the combination of linear motor technology and a powerful tool spindle with the option of 5-sided complete machining.
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MAP has developed an outstanding competence in the field of linear motor driven high performance machining centres which is recognised in the industry. The experience and requirements of many well-known customers such as VW, Daimler, BMW, Otto Fuchs, Airbus and Eurocopter are incorporated as well as the latest research results.
The LPZ series has outstanding performance features. Its most important characteristics are speed and precision. The effective combination of linear and torque motors is the basis for maximum acceleration and exceptional dynamics. With modern linear drive technology in all axes, 5-axis machining using a rotary and swivel bridge with direct drives, you can achieve the productivity of a special machine without having to compromise on flexibility.
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Highly stable, flat-guided horizontal machining centres in a stable travelling column design are the optimum prerequisite for precise and economical high-performance machining.
Niigata offers a complete range that covers all requirements with pallet sizes from 500 x 500 mm up to 1,320 x 1,320 mm.
SOLID BASE
A decade-long tradition in mechanical engineering, combined with the continuous technical development of all components and processes, has enabled Niigata to take a leading role in the market of horizontal machining centers.
HN-D SERIES CONCEPT
The modular design principle of the HN-D series allows the machine to be customized and designed to suit the specific workpiece, depending on the machining task and the user's objectives.
Optimum manufacturing solutions can be configured from a modular system.
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Dynamic and stable - the HN-S series from Niigata. The solution for efficient machining of large and heavy workpieces. The combination of a stable flat guide in the Y-axis with dynamic roller guides in the X- and Z-axes enables effective heavy machining at high positioning speeds.
The HN-S series includes machines with pallet sizes of 800 x 800 / 1,000 x 1,000 / 1,250 x 1,000 and 1,600 x 1,320 mm.
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New from Niigata - the machining center for heavy machining. Completely revised, with more stability and increased travels.
33% more stability in the machine stand
21% more machine bed width
59% more distance between the Z-axis guides
23% increased guideway diameter of the B axis
MAXIMUM STABILITY
Using the latest FEM analysis methods, the new HN63E has been significantly improved in all areas relevant to stability, such as the machine bed and stand, compared to the previous model.
An increase in the stability of the stator by 33% and an enlargement of the machine bed by 21% lead to a significant increase in the machining performance.
Highest stability through new design. The distance between the Z-axis guideways has been increased by 59%.
Massive and precisely matched components meet all production requirements and allow a wide variety of production.
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SPN Series - the performance models from Niigata. The inventor of the BOX-in-BOX design now introduces the third generation of the SPN Series. Since 1993, these models have been recognized worldwide as leading machines in terms of productivity and added value.
Horizontal high-performance machining centres with pallet sizes from 500x500 mm to 800x800 mm.
THE BOX IN BOX PRINCIPLE
The spindle is supported in a nodular cast iron carriage running on vertical and widely spaced X-axis guides.
Even under dynamic load, there is minimal deflection at the base and column.
Reduced mass for easier acceleration/deceleration and longer life and less maintenance.
Axial pressure is always absorbed between the upper and lower X-axis guideways.
The center of gravity of the spindle and spindle slide is directly above the lower X-axis guideway, which is located in the Z/X plane.
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The proven success models of the GV series from Goodway with maximum performance for the economical vertical turning of workpieces up to a diameter of 2,000 mm and a maximum turning height of 1,280 mm.
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Process integration at the highest level. With the TM series, Takisawa offers the possibility of high-precision manufacturing of complex workpieces through the highest integration of turning and milling.
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The new successful model from Takisawa with up to 6 axes for the economical complete machining of workpieces up to 370 mm standard turning diameter.
A highly stable 30 degree cast iron inclined bed with large dimensioned flat guides, improved damping properties and sufficient reserves for precise and dynamic high-performance machining.
STABLE FLAT GUIDES
Modern 3D-analysis methods have led to a stable and extremely compact design that easily meets all requirements for high precision, effective and economical machining, even for complex multi-axis machining.
Y-TRAVEL 120 MM
Compared to the previous model, the travel distance in Y(+) has been increased by 40%. The powerful 3 kW servo motor provides the necessary power, even for demanding milling jobs.
Y axis: -50 to +70 mm (3.0 kW motor power)
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Compact and powerful - one of the most compact machine series in the 250 forage class. The TCN series is a classic standard series for turning and turning/milling operations, optionally also with Y-axis (TCN-2000 series).
STRONG REVOLVERS
Two turret designs are available for pure turning operations. 8- and 12-station turrets with directly mountable tool holders on the lateral surfaces.
The 12-station turret enables combined turning/milling machining with the possibility of using milling tools on each station. A powerful 5.5/3.7 kW drive motor for the driven tools provides the necessary power.
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The new TMX from Takisawa provides a cost-effective entry into the complete machining of workpieces up to 500 mm diameter. A tailstock or counter spindle is available as an option.
The highlights:
15/11 kW drive power (main and counter spindle)
60 Nm Torque at the tool spindle
230° swivel range of the B-axis
230 mm Y-axis travel
80 tool places (maximum)
Capto C6 tooling system
B-AXIS
The powerful tool motor spindle with automatic pole change and a maximum speed of 12,000 rpm at 60 Nm torque offers the optimum performance for every machining situation.
B-axis:
291 mm coupling diameter
1 degree indexing (0.001 degree option)
230 degrees swivel range (+/- 115 Grd)
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Series production with high precision. Flexible double-spindle machines with gantry loader allow fully automatic production of chucked parts up to 460 mm diameter (TT-350).
FULLY AUTOMATED
A wide range of automatic loader variants enables fully automatic workpiece feeding and guarantees completely unmanned continuous operation. The use of one or two loading gantries as well as the placement of the workpiece storage is freely selectable. An automatic turning station enables front and rear side machining on request.
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High rotation power for maximum effectiveness. All machines in the GS series offer above-average performance in terms of spindle motor power, stability and equipment.
SOLID CAST IRON BED
The low centre of gravity of the 30° cast inclined bed ensures enormous stability and is the ideal prerequisite for extreme heavy-duty machining and high precision over a long period of use.
FLAT GUIDED AND STABLE
The large guideways on the one-piece machine bed provide the necessary stability. All contact surfaces such as guideways, headstock, turret and tailstock to the machine bed are hand-scraped and ensure maximum precision.
HIGH PERFORMANCE SPINDLE SYSTEM
Numerous spindle specifications are available for the entire GS series. Starting with drive powers of 22/18.5 kW up to 37/30 kW, suitable configurations can be offered for all machining tasks.
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Sophisticated machining with excellent accuracy. The GA series combines powerful high-torque spindle motors and powerful servo motors for the axle drives with a stable cast iron bed to form a powerful overall package.
SOLID BASE
The low centre of gravity of the Meehanite cast iron machine bed together with the attached 30 degree X/Z slide ensures stability for a wide range of applications, which offers the best conditions for economical production.
Using FEM analysis methods, the stability has been increased by approx. 30% compared to the previous model.
All contact surfaces between guideways, headstock, turret and tailstock to the machine bed are hand-scraped to ensure maximum accuracy, stability and load distribution.
The result is a high degree of reliability over a long period of use.
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The new high speed turning centres from Goodway. Latest machine tool technology combined with highest performance characterizes the models of the GLS series. All machines are available in standard and long bed versions. Options for driven tools, Y-axis and counter spindle are also available.
30 degrees cast inclined bed
High performance stainless steel covers
Full enclosure
Automatic lubrication system for slideways and ball screws
driven tools with C and Y axis (option)
Counter spindle (option)
SOLID AND STABLE
The one-piece 30 degree inclined bed is designed for maximum stability and long lasting accuracy. Goodway uses FEM (Fenite Element Method) to design all assemblies.
SPINDLE POWER
The spindle is driven by a powerful 12 kW motor via belt drive. Optionally the GLS-1500 can also be delivered with a DDS drive.
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INCREASE IN PRODUCTIVITY
The optimization of your production processes is the declared goal of the specialists at Pal-Tec Automation GmbH.
This is made possible by innovative automation solutions, ranging from low-cost production cells to interlinked systems with several processing centres combined with single or multilevel rack systems.
EXAMPLE OF PRACTICE
Realisation of a flexible pallet automation for a horizontal machining centre, suitable for mixed operation with Euro and machine pallets in the following specification:
1 machining centre
45 Shelf storage (2-row, 3 levels)
1 loading station for machine pallets
2 loading stations for Euro pallets
Space requirement no more than 12 x 15 meters
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MAXIMUM ECONOMIC EFFICIENCY
Flexible automation concepts increase productivity. The automation solutions from PAL-TEC are particularly characterised by user-friendliness and speed.
Highest availability and flexible use due to modular design are the guarantees for a successful automation of horizontal machining centers of all well-known manufacturers. The spectrum ranges from flexible production cells to interlinked systems.
VPP MEMORY
Vertical pallet storage systems (VPP) were designed for low-manpower production with an integrated machining centre.
Pallet sizes from 400 to 800 mm
Workpiece oscillating circuits/heights from 630/750 mm to 1,300/1,300 mm
Transfer weights from 650 to 3,000 kg
1, 2 or 3 levels
Modular design consisting of:
Storage elements
Storage and retrieval machine
Electrics
Preparation for control by machine tool
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UNBEATABLY CHEAP!
PAL-TEC develops high-quality and flexible bar loading magazines for lathes and automatic machines.
A stable construction with low space requirement, highest performance, extremely quiet running and a flexible control, this is what makes the magazines from PAL-TEC so successful.
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