This machine is designed for the thread/profile forming on the thin pipes/tubes, which equipped with 3 same size rolling shafts and needs 3 pieces of rolling dies while rolling. These three shafts are swivel able to ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. For this special through-feed process automatic feed of the work is necessary.
This machine can also be used in the in-feed process with parallel die axes, the length of the profile to be rolled depends on the width of the rolling dies, there is no axial movement of the workpiece.
Tapered pipe thread (PT,FT series) forming are most common applications by this machine.
This machine is designed for the thread/profile forming on the thin pipes/tubes, which equipped with 3 same size rolling shafts and needs 3 pieces of rolling dies while rolling. These three shafts are swivel able to ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. For this special through-feed process automatic feed of the work is necessary.
This machine can also be used in the in-feed process with parallel die axes, the length of the profile to be rolled depends on the width of the rolling dies, there is no axial movement of the workpiece.
Tapered pipe thread (PT,FT series) forming are most common applications by this machine.
The Mega's economy thread/profile forming machine which equipped with swivelable roller shafts. This ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. However, short cylindrical parts (especially thread pins) can also be rolled in the through-feed process automatic feed of the work is necessary.
This machine can also be used in the in-feed process with parallel die axes, the length of the profile to be rolled depends on the width of the rolling dies, there is no axial
movement of the workpiece. Design characteristics:
1. Swivelable roller shafts at full utilization of the rolling force.
2. Short working cycles by increasing the forward-return speed.
3. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system.
4. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system. Increase in the efficiency and improvement of the utilization to power by gears on parallel axes and drive by universal shafts.
5. Free passage between the roller shafts for the manufacture of any length of profiles.
The Mega's heaviest thread/profile forming machine at the moment which equipped with swivelable roller shafts. This ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. However, short cylindrical parts (especially thread pins) can also be rolled in the through-feed process. For this special through-feed process automatic feed of the work is necessary.
This machine can also be used in the in-feed process. For this special there is no axial movement of the workpiece.
Design characteristics
1. Swivelable roller shafts at full utilization of the rolling force. Short working cycles by increasing the forward-return speed.
2. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system.
3. Increase in the efficiency and improvement of the utilization of power by gears on parallel axes and drive by universal shafts.
4. Free passage between the roller shafts for the manufacture of any length of profiles.
The Mega's heavier thread/profile forming machine which equipped with swivelable roller shafts. This ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. However, short cylindrical parts (especially thread pins) can also be rolled in the through-feed process. For this special through-feed process automatic feed of the work is necessary. This machine can also be used in the in-feed process with parallel die axes, the length of the profile to be rolled depends of the width of the rolling dies, there is no axial movement of the workpiece.
Design characteristics:
1. Swivelable roller shafts at full utilization of the rolling force.
2. Short working cycles by increasing the forward-return speed.
3. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system.
4. Increase in the efficiency and improvement of the utilization of power by gears on parallel axes and drive by universal shafts.
5. Free passage between the roller shafts for the manufacture of any length of profiles.
A.Machine Structure:
1. Heavy duty tention bar and rigid base cabinet.
2. Heavy duty consturction holds distance between main spindli housing to less than 0.1mm at rolling load of up to 30tons.B.Synchronized Control:
MEGA has developed 6-aXis synchronization.
1. R.H. spindle rotational positioning.
2. L.H. spindle rotational positioning.
3. Die penetration rate control.
4. R.H. spindle helix angle tilt control.
5. L.H. spindle helix angle tilt control.
6. Work piece positioning contro(opertinal). These highly advanced features are a first in the industry and only available from MEGA.
C.Spindle Helix Tilt:
1. Helix angle of main spindle is controlled by semi-close loop control.
2. Helix angle can be adjust by 0.001degree ,most accurate precision in the industry.
D.Die Penetration Rate:
1. Full close loop infinitely controls penetration rate between both spindle.
The Mega's heavier thread/profile forming machine which equipped with swivelable roller shafts. This ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. However, short cylindrical parts (especially thread pins) can also be rolled in the through-feed process. For this special through-feed process automatic feed of the work is necessary. This machine can also be used in the in-feed process with parallel die axes, the length of the profile to be rolled depends of the width of the rolling dies, there is no axial movement of the workpiece.
Design characteristics:
1. Swivelable roller shafts at full utilization of the rolling force.
2. Short working cycles by increasing the forward-return speed.
3. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system.
4. Increase in the efficiency and improvement of the utilization of power by gears on parallel axes and drive by universal shafts.
5. Free passage between the roller shafts for the manufacture of any length of profiles.
The Mega's economy thread/profile forming machine which equipped with swivelable roller shafts. This ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. However, short cylindrical parts (especially thread pins) can also be rolled in the through-feed process automatic feed of the work is necessary.
This machine can also be used in the in-feed process with parallel die axes, the length of the profile to be rolled depends on the width of the rolling dies, there is no axial
movement of the workpiece. Design characteristics:
1. Swivelable roller shafts at full utilization of the rolling force.
2. Short working cycles by increasing the forward-return speed.
3. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system.
4. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system. Increase in the efficiency and improvement of the utilization to power by gears on parallel axes and drive by universal shafts.
5. Free passage between the roller shafts for the manufacture of any length of profiles.
This machine adopts servo motor which drives ball screw to control the feeding of flat rolling dies. Linear guides works as rails for stable feeding. Machine is designed for rolling micro screws and spline gear and can rolls fast with high precision. Auto loading and unloading system can be applied for different requirement.
1. Mass production with fast rolling and high precision
2. Auto loading and unloading system is available for different application
3. User-oriented touch screen for easier operation
The Mega's heaviest thread/profile forming machine at the moment which equipped with swivelable roller shafts. This ensures optimum capacity and use in making threads and axially parallel profiles in the through-feed process. However, short cylindrical parts (especially thread pins) can also be rolled in the through-feed process. For this special through-feed process automatic feed of the work is necessary.
This machine can also be used in the in-feed process. For this special there is no axial movement of the workpiece.
Design characteristics
1. Swivelable roller shafts at full utilization of the rolling force. Short working cycles by increasing the forward-return speed.
2. Increase driving power, optional use in slow motion/normal and rapid advance by hydraulic multi-circuit system.
3. Increase in the efficiency and improvement of the utilization of power by gears on parallel axes and drive by universal shafts.
4. Free passage between the roller shafts for the manufacture of any length of profiles.
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