Magnetic clamping plates

Description Modular control units with holding force regulation for magnetizing or demagnetizing of up to eight magnetic chucks. Advantages – Your benefits Expandable modular system Depending on the control unit, up to eight magnetic chucks can be controlled Various standard versions depending on the case of application One control unit for all square pole plates with and without status display from SCHUNK 16-step holding force regulation Allows clamping of thin workpieces and simplifies the alignment of heavier workpieces Modularly constructed handheld remote control Allows each magnetic chuck as well as its holding force regulation to be individually controlled Display of the clamping status via LED Increasing the safety by knowing whether the workpiece is clamped or released Display of error codes via LCD display In the case of malfunctions, the error cause can be found more quickly Large selection of accessories The control unit or the magnetic chucks can be quickly and easily adapted to new clamping tasks Options and special information Increased user comfort The modularly designed SCHUNK MAGNOS KEH plus is suitable for all square pole plates from SCHUNK. Three basic versions for the control of one, two, four or eight magnetic chucks and a wide range of different cable and handheld remote controls are sufficient to cover all requirements. Concerning the selection of a suitable connecting cable, both small magnetic clamping plates with 4-PIN connectors as well as large magnetic chucks with 7-PIN connectors can be actuated. Equipped with connectors, all cables can be quickly and easily exchanged if necessary. It is also possible to assign vacant slots at any time with additional magnetic chucks. A 16-step holding force regulation process facilitates the alignment of the workpieces and allows for the clamping of thin components.

Description Magnetic chucks with extremely high holding forces for milling applications as an ideal clamping solution for powerful metal cutting processes with simultaneous 5-sided workpiece machining in a single set-up. Field of application 3-axis standard machining center 4-axis vertical machining center 4-axis horizontal machining center 5-axis machining center Advantages – Your benefits 5-sided workpiece machining in one set-up Higher accuracy by setting up once and at best accessibility of the machine spindle Even permanent magnetic clamping force over the entire workpiece Low deformation and vibration clamping of the workpieces Low vibration clamping Improved surface finishes and significantly increased precision. Deformation-free clamping No deformation and inner forces in workpiece due to clamping forces Patented status display Secure clamping and maximum process reliability Control unit compatible with machine control system Can also be used in automated applications Mono-block design Compact and robust design with high rigidity The modular principle Depending on the application or type of machine, the magnetic can be combined or extended in accordance with the modular design principle Clamping within a few seconds Shortest possible set-up times and a resulting increase in productivity Unique energy supply for MAG/DEMAG process Energy-efficient and secure clamping of the workpieces Large selection of accessories Optimal adaptation possibilities in the respective clamping task Options and special information Three square pole sizes for highly individual workpiece clamping The magnetic chucks are each available in three different square pole dimensions. This offers the possibility of individually adjusting the magnetic chuck to its specific clamping task within a larger range of clamping tasks. The decisive factors are the thickness, weight, surface, geometry, and dimensions of the workpiece being machined. Magnetic chuck type MFRS-A1 MFRS-A1 magnetic chucks with a high compact performance of acting magnetic force are generally sufficient for 80% of all applications. Magnetic chuck type MFRS-A2 MFRS-A2 plates have an even higher density of magnetic field penetrating into the workpiece. These are used primarily for workpieces with very uneven surfaces (die-cast and forged parts) and thus a larger air gap, as more magnetic field lines stay in contact with the workpiece.

Description Manual permanent magnetic chucks with parallel pole pitch for clamping of small workpieces and thin parts for precision grinding work on grinding machines. Field of application Surface grinding machines Jig milling machines Profile grinding machines Advantages – Your benefits Even permanent magnetic clamping force over the entire workpiece Low deformation and vibration clamping of the workpieces Low vibration clamping Improved surface finishes and significantly increased precision. Deformation-free clamping No deformation and inner forces in workpiece due to clamping forces Mono-block design Compact and robust design with high rigidity Clamping within a few seconds Shortest possible set-up times and a resulting increase in productivity Low magnetic field height Prevents a magnetization of the machining tools Options and special information The manual MAGNOS MSC-PM15 magnetic chucks are actuated via a lateral hexagon socket connection. The magnetic clamping force can be continuously adjusted. The low magnetic field height prevents magnetization in the machining tools, allowing very thin and small parts to be processed.

Description Manual magnetic chucks with radial pole pitch for machining rings and disks on cylindrical grinding machines. Field of application Radial pole Technology Advantages – Your benefits Even permanent magnetic clamping force over the entire workpiece Low deformation and vibration clamping of the workpieces Low vibration clamping Improved surface finishes and significantly increased precision. Deformation-free clamping No deformation and inner forces in workpiece due to clamping forces Mono-block design Compact and robust design with high rigidity Clamping within a few seconds Shortest possible set-up times and a resulting increase in productivity Low magnetic field height Prevents a magnetization of the machining tools

Description Electro-permanent magnetic chucks with larger parallel pole pitch for clamping of medium-sized and large workpieces on grinding machines. Field of application Surface grinding machines Jig milling machines Profile grinding machines Advantages – Your benefits Even permanent magnetic clamping force over the entire workpiece Low deformation and vibration clamping of the workpieces Low vibration clamping Improved surface finishes and significantly increased precision. Deformation-free clamping No deformation and inner forces in workpiece due to clamping forces Mono-block design Compact and robust design with high rigidity Clamping within a few seconds Shortest possible set-up times and a resulting increase in productivity Low magnetic field height Prevents a magnetization of the machining tools Options and special information MAGNOS MSC-PM 60 magnetic chucks are connected to the control unit via a lateral connection plug. Due to their large pole pitch, large workpieces can be securely clamped without the magnetic chucks becoming significantly hot.

Description Electro-permanent magnetic chucks with fine parallel pole pitch for clamping of small workpieces and thin parts for precision grinding works on grinding machines. Field of application Surface grinding machines Jig milling machines Profile grinding machines Advantages – Your benefits Even permanent magnetic clamping force over the entire workpiece Low deformation and vibration clamping of the workpieces Low vibration clamping Improved surface finishes and significantly increased precision. Deformation-free clamping No deformation and inner forces in workpiece due to clamping forces Mono-block design Compact and robust design with high rigidity Clamping within a few seconds Shortest possible set-up times and a resulting increase in productivity Low magnetic field height Prevents a magnetization of the machining tools Options and special information MAGNOS MSC-PM 62 magnetic chucks are connected to the control unit via a lateral connection plug. The low magnetic field height prevents magnetization in the machining tools, allowing very thin and small parts to be processed.